Black mineral sands are widely used to obtain titanium dioxide, titanium, and, more recently, a variety of iron–titanium oxide nanostructures. Highly corrosive mineral acids or alkalis are commonly employed for this purpose. Hence, it is desirable to find eco-friendly ways to process these minerals, deriving high-added value materials. In this study, an Ecuadorian mineral sand precursor (0.6FeTiO3∙0.4Fe2O3 solid solution) was treated with oxalic acid aqueous solutions under subcritical water conditions. The synthesis was conducted in a batch reactor operating at 155 °C, 50 bar, and 700 rpm for 12 h, varying the oxalic acid concentration (0.1, 0.5 to 1.0 M). The as-obtained compounds were physically separated, dried, and analyzed by X-ray powder diffraction, scanning electron microscopy, and Raman spectroscopy. The characterization showed that the precursor was completely converted into two main products, ferrous oxalate, and titanium dioxide polymorphs. Rutile was always found in the as-synthesized products, while anatase only crystallized with high oxalic acid concentrations (0.5 and 1.0 M). These results open the possibility to develop more sustainable routes to synthesize iron and titanium-based materials with promising applications.
Adsorptive–photocatalytic composites based on activated carbon (AC) and α-ferrous oxalate dihydrate (α-FOD) were synthesized by an original two-step method and subsequently used for the removal of phenol from aqueous solutions. To obtain the composites, ferrotitaniferous black mineral sands (0.6FeTiO3·0.4Fe2O3) were first dissolved in an oxalic acid solution at ambient pressure, and further treated under hydrothermal conditions to precipitate α-FOD on the AC surface. The ratio of oxalic acid to the mineral sand precursor was tuned to obtain composites with 8.3 and 42.7 wt.% of α-FOD on the AC surface. These materials were characterized by X-ray powder diffraction, scanning electron microscopy, and the nitrogen adsorption–desorption method. The phenol removal efficiency of the composites was determined during 24 h of adsorption under dark conditions, followed by 24 h of adsorption–photocatalysis under visible light irradiation. AC/α-FOD composites with 8.3 and 42.7 wt.% of α-FOD adsorbed 60% and 51% of phenol in 24 h and reached a 90% and 96% removal efficiency after 12 h of irradiation, respectively. Given its higher photocatalytic response, the 42.7 wt.% α-FOD composite was also tested during successive cycles of adsorption and adsorption–photocatalysis. This composite exhibited a reasonable level of cyclability (~99% removal after four alternated dark/irradiated cycles of 24 h and ~68% removal after three simultaneous adsorption–photocatalysis cycles of 24 h). The promising performance of the as-prepared composites opens several opportunities for their application in the effective removal of organic micropollutants from water.
Ferrous oxalate dihydrate is a versatile organic mineral with applications across fields. However, little is known about the feasibility of its synthesis directly from iron-bearing minerals using binary subcritical water (sCW) systems and its associated kinetics. In this study, the sCW+oxalic acid system at either 115 °C or 135 °C was investigated as a reaction medium for ferrous oxalate dihydrate (α-FeC2O4∙2H2O) synthesis, starting from ferrotitaniferous sands. The kinetics of the synthesis reaction were studied, and the physicochemical characterization of the as-synthetized ferrous oxalates was performed. Overall, the sCW synthesis was temperature-dependent, following second-order reaction kinetics according to the proposed precipitation pathway. A high reaction rate constant, significantly high yields (up to 89%), and reduced reaction times (2–8 h) were evident at 135 °C. The as-synthetized product corresponded to the monoclinic α-FeC2O4∙2H2O, showed relatively high specific surface areas (from 31.9 to 33.7 m2∙g−1), and exhibited band gap energies within the visible light range (~2.77 eV). These results suggest that α-FeC2O4∙2H2O can be synthesized using an organic dicarboxylic acid and iron-rich, widely available, low-cost mineral precursors. In addition, the as-prepared α-FeC2O4∙2H2O could be further optimized and tested for catalytic and visible light photocatalytic applications.