This review details the extraction, characterization and utilization of seaweed-derived biopolymers for future packaging applications. The review is contextualized within the broader scope of the challenge of plastic pollution and the current urgent need for more sustainable packaging materials. Macroalgae (or seaweed) has been highlighted as a promising source of biopolymers, most commonly sodium alginate, agar and carrageenan, for reasons such as a rapid growth rate and decreased environmental impact when compared with terrestrial plant life. Extraction methods detailed include traditional solvent-based extraction and more sustainable developments such as ultrasound-assisted extraction, microwave-assisted extraction and bead milling. This review additionally presents the characterization techniques most pertinent in determining the applicability of these biopolymers in packaging applications. Properties of key importance to the development of sustainable packaging materials such as thermal properties, mechanical strength, barrier properties and biodegradability are highlighted in comparison to conventional petroleum-based plastics. This review concludes by realistically identifying the challenges faced by implementing seaweed-based biopolymers into packaging structures, such as cost-effectiveness, scalability and performance while suggesting future directions to mitigate these issues and improve the commercial viability of these materials for the packaging industry.

The most significant barrier against biopolymers’ commercialization is their sensitivity to external factors and poor material properties. In recent years, significant progress has been made to enhance these materials so that they are able to provide their unique physiological benefits while maintaining acceptable material performance. As these materials have developed, so too has their application in the food and medical industry, which often requires them to undergo sterilization. Sterilization is a process in which all microbial life and spores are removed from the surface and within materials and is a regulatory requirement for some food packaging products and all medical applications. Sterilization is carried out primarily using radiation, chemical, and heat treatment, which are all effective in disrupting cell regulation and causing cell death. These processes are known to induce structural and/or chemical changes in materials as well as potential migratory or leaching effects. This review aims to provide a comprehensive evaluation of these sterilization processes and the effects they have on polysaccharides, while established data is discussed that provides insight into their market viability post-sterilization and the importance of further characterization using sterilization.

Biopolymers’ most significant barrier to commercialisation is their sensitivity to external factors and poor material properties. In recent years significant progress has been made to enhance these materials so that they are able to provide their unique physiological benefits while maintaining acceptable material performance. As these materials have developed so too has their application in the food and medical industry, which often requires them to undergo sterilization. Sterilization is a process in which all microbial life and spores are removed from the surface and within materials and is a regulatory requirement for some food packaging products and all medical applications. Sterilization is carried out primarily using radiation, chemical and heat treatment which are all effective in disrupting cell regulation and causing cell death. These processes are known to induce structural and/or chemical changes in materials as well as potential migratory or leeching effects. This review aims to provide a comprehensive evaluation of these sterilization processes and the effects they have on polysaccharides, while established data is discussed providing insight into the market viability post sterilization and the importance of further characterization using sterilization.

This review details the extraction, characterization and utilization of seaweed-derived biopolymers for future packaging applications. The review is contextualized within the broader scope of the challenge of plastic pollution and the current urgent need for more sustainable packaging materials. Macroalgae (or seaweed) has been highlighted as a promising source of biopolymers, most commonly sodium alginate, agar and carrageenan, for reasons such as a rapid growth rate and decreased environmental impact when compared to terrestrial plant-life. Extraction methods detailed include the traditional solvent-based extraction to more sustainable developments such as ultrasound assisted extraction, microwave assisted extraction and bead milling. The review additionally presents the characterization techniques most pertinent in determining the applicability of these biopolymers in packaging applications. Properties of key importance to the development of sustainable packaging materials such as thermal properties, mechanical strength, barrier properties and biodegradability are highlighted in comparison to conventional petroleum-based plastics. This review concludes by realistically identifying the challenges faced by implementing seaweed-based biopolymers into packaging structures, such as cost-effectiveness, scalability, performance while suggesting future directions to mitigate these issues and improve the commercial viability of these materials for the packaging industry.