Cemented carbide circular saw blades are widely used for wood cutting, but they often suffer from vibration and noise issues. This study presents a multi-objective optimization method that integrates ANSYS and MATLAB to optimize the design of noise reduction slots in circular saw blades. A mathematical model was developed to correlate the emitted sound power with the overall vibration intensity. A multi-objective optimization model was then formulated to map the slot shape parameters to the deformation, equivalent stress, and vibration intensity during sawing. The ABAQUS thermal–mechanical coupling analysis was used to determine the sawing force and temperature field. The NSGA-II algorithm was applied on the ANSYS–MATLAB platform to iteratively compute slot shape parameters and conduct optimization searches for a globally optimal solution. Circular saw blades were fabricated based on the optimization results, and experimental results showed a significant reduction in sawing noise by 2.4 dB to 3.0 dB on average. The noise reduction effect within the specified frequency range closely agreed with the simulation results, validating the method’s efficiency. This study provides a feasible and cost-effective solution to the multi-objective optimization design problem of noise reduction slots for circular saw blades.
High-precision noise radiation characterization is essential for designing circular saw blades aimed at vibration and noise reduction. However, previous studies have generally overlooked the effects of thermal stress, centrifugal force, and cutting force on the acoustic performance of saw blades during the cutting process. This paper proposes a multi-physics field coupling analysis method based on FEM/BEM joint simulation technology. By performing thermal-force coupling analysis to obtain the sawing vibration response, the resulting vibration acceleration is introduced into the acoustic–solid coupling model to predict the frequency-domain characteristics and spatial distribution of sawing noise. The validity of the simulation results is verified through sawing noise test experiments. The study shows that the circular saw blade radiates the most noise when sawing in the mid-frequency band from 500 Hz to 8000 Hz, while the noise radiation efficiency is lower in both the low-frequency band and the high-frequency band. The multi-physical field coupling simulation method can significantly improve the calculation accuracy of the frequency-domain characteristics of sawing noise. The vibration noise of the circular saw blade shows clear directional distribution at different excitation frequencies, while the directionality of the experimentally measured noise is less distinct. Furthermore, based on the noise radiation characteristics, this study explores the design strategies of noise reduction slots and sound barriers, which provide references for the noise control and vibration damping design of circular saw blades.
Although the contact probe measurement technique is excellent for wood surface roughness measurement, it is necessary to reevaluate the advantages and future development direction of optical measurement techniques in this field, given the emergence of optical measurement techniques such as laser technology and the increasing academic interest in wood surface roughness. The traditional review method, due to its rather limited research directions, only provides a macroscopic and qualitative description of certain laws and conclusions. The purpose of this review is to use the bibliometrics theory and method to comprehensively sort out the research hot spots in this field and explore them in depth.
In this study, the effects of applied pressure (0, 90, 120, and 150 MPa) during solidification on the microstructure, mechanical properties, and impact–abrasive wear resistance of Cr-Mn-Mo steel prepared by squeeze casting were systematically investigated. The results demonstrated that the materials produced under pressure showed smaller grains compared to those of the samples fabricated without pressure. Compared to the unpressurized sample, the grain diameter of the sample prepared at 120 MPa decreased by 37.7%, the length of the primary arm shortened by 40.7%, and the spacing of the secondary arm contracted by 14.1%. Furthermore, the impact toughness results indicated that the samples prepared without pressure exhibited brittle fracture characteristics, whereas quasi-destructive fractures predominated in the samples prepared at 120 MPa. Simultaneously, three-point bending strength exhibited a gradual increase with increasing pressure, reaching a maximum value of 855.5 MPa when prepared under 150 MPa. Additionally, the impact–abrasive wear resistance of Cr-Mn-Mo alloyed steel produced by squeeze casting was significantly enhanced compared to the samples produced without pressure. The samples without external pressure exhibited a combination of abrasive and adhesive wear, whereas the wear characteristics of the samples prepared under pressure includes grooves, cutting marks, flaking pits, and accumulating ridges.
Reliable arc-length regulation is essential in narrow-gap pulsed tungsten inert gas (TIG) welding because restricted groove clearance makes small torch-height errors capable of destabilizing the arc and reducing process repeatability. However, pulse switching, wire–pool interaction, and acquisition noise generate voltage transients that conventional arc-voltage control (AVC) may misinterpret as geometric deviations, whereas strong filtering delays genuine drift correction. This study proposes a reconstruction–decision–adaptation architecture. An experimentally calibrated actuator–arc model supports adaptive Kalman filter (AKF)-based feedback reconstruction; an amplitude–duration–area criterion fixed from open-loop statistics rejects brief disturbances; and only identified effective errors drive online fuzzy-PID gain adaptation. Using fixed decision thresholds, NSGA-II jointly tunes estimator and controller parameters based on voltage RMSE and cumulative actuator travel. Across 20 simulation seeds, the tuned configuration reduced voltage RMSE and ramp-disturbance error by 15.8% and 51.0%, respectively, while travel decreased by 1.9%. Physical welding tests demonstrated improved voltage regulation while maintaining actuator activity: the 13.0 V comparison reduced RMSE by 19.7% and adjustment events by 8.3%, while six additional records at three prescribed voltages showed consistent mean voltage regulation within the tested conditions.