The integration of machine learning and robotics brings promising potential to tackle the application challenges of mobile robot navigation in industries. The real-world environment is highly dynamic and unpredictable, with increasing necessities for efficiency and safety. This demands a multi-faceted approach that combines advanced sensing, robust obstacle detection, and avoidance mechanisms for an effective robot navigation experience. While hybrid methods with default robot operating system (ROS) navigation stack have demonstrated significant results, their performance in real time and highly dynamic environments remains a challenge. These environments are characterized by continuously changing conditions, which can impact the precision of obstacle detection systems and efficient avoidance control decision-making processes. In response to these challenges, this paper presents a novel solution that combines a rapidly exploring random tree (RRT)-integrated ROS navigation stack and a pre-trained YOLOv7 object detection model to enhance the capability of the developed work on the NAV-YOLO system. The proposed approach leveraged the high accuracy of YOLOv7 obstacle detection and the efficient path-planning capabilities of RRT and dynamic windows approach (DWA) to improve the navigation performance of mobile robots in real-world complex and dynamically changing settings. Extensive simulation and real-world robot platform experiments were conducted to evaluate the efficiency of the proposed solution. The result demonstrated a high-level obstacle avoidance capability, ensuring the safety and efficiency of mobile robot navigation operations in aviation environments.

Aircraft maintenance is a complex process that requires a highly trained, qualified, and experienced team. The most frequent task in this process is the visual inspection of the airframe structure and engine for surface and sub-surface cracks, impact damage, corrosion, and other irregularities. Automated defect detection is a valuable tool for maintenance engineers to ensure safety and condition monitoring. The proposed approach is to process the captured feedback using various deep learning architectures to achieve the highest performance defect detections. Additionally, an algorithm is proposed to estimate the size of the detected defect. The team collaborated with TUI’s Airline Maintenance Team at Luton Airport, allowing us to fly a drone inside the hangar and use handheld cameras to collect representative data from their aircraft fleet. After a comprehensive dataset was constructed, multiple deep-learning architectures were developed and evaluated. The models were optimized for detecting various aircraft skin defects, with a focus on the challenging task of dent detection. The size estimation approach was evaluated in both controlled laboratory conditions and real-world hangar environments, providing insights into practical implementation challenges.

Intelligent robotics is gaining significance in Maintenance, Repair, and Overhaul (MRO) hangar operations, where mobile robots navigate complex and dynamic environments for Aircraft visual inspection. Aircraft hangars are usually busy and changing, with objects of varying shapes and sizes presenting harsh obstacles and conditions that can lead to potential collisions and safety hazards. This makes Obstacle detection and avoidance critical for safe and efficient robot navigation tasks. Conventional methods have been applied with computational issues, while learning-based approaches are limited in detection accuracy. This paper proposes a vision-based navigation model that integrates a pre-trained Yolov5 object detection model into a Robot Operating System (ROS) navigation stack to optimise obstacle detection and avoidance in a complex environment. The experiment is validated and evaluated in ROS-Gazebo simulation and turtlebot3 waffle-pi robot platform. The results showed that the robot can increasingly detect and avoid obstacles without colliding while navigating through different checkpoints to the target location.

The field of learning-based navigation for mobile robots is experiencing a surge of interest from research and industry sectors. The application of this technology for visual aircraft inspection tasks within a maintenance, repair, and overhaul (MRO) hangar necessitates efficient perception and obstacle avoidance capabilities to ensure a reliable navigation experience. The present reliance on manual labour, static processes, and outdated technologies limits operation efficiency in the inherently dynamic and increasingly complex nature of the real-world hangar environment. The challenging environment limits the practical application of conventional methods and real-time adaptability to changes. In response to these challenges, recent years research efforts have witnessed advancement with machine learning integration aimed at enhancing navigational capability in both static and dynamic scenarios. However, most of these studies have not been specific to the MRO hangar environment, but related challenges have been addressed, and applicable solutions have been developed. This paper provides a comprehensive review of learning-based strategies with an emphasis on advancements in deep learning, object detection, and the integration of multiple approaches to create hybrid systems. The review delineates the application of learning-based methodologies to real-time navigational tasks, encompassing environment perception, obstacle detection, avoidance, and path planning through the use of vision-based sensors. The concluding section addresses the prevailing challenges and prospective development directions in this domain.

Sustainability is becoming a major strategic driver within the aviation industry, which has moved from providing primarily economic benefits to delivering the ‘triple bottom line’, including social and environmental impact as well as financial performance. Sustainable aviation is also being tracked by the International Civil Aviation Organisation (ICAO) Global Collation for Sustainable Aviation. Operations and Infrastructure is an important near-term opportunity to deliver sustainability benefits. Digital Technologies, Integrated Vehicle Health Management (IVHM) and Maintenance Repair and Overhaul (MRO) play a prominent role in implementing these benefits, with a particular focus on operational efficiencies. As part of this, the sustainable smart hangar of the future is a concept that is becoming more and more important in forming the future of the aviation industry. The Hangar of the Future is an excellent opportunity for innovation, combining the progress in manufacturing, materials, robotics and artificial intelligence technologies. Succeeding in developing a hangar with these characteristics will provide us with potential benefits ranging from reduced downtime and costs to improved safety and environmental impact. This work explores some of the key features related to the sustainable smart hangar of the future by discussing research that takes place in DARTeC’s (Digital Aviation Research and Technology Centre) hangar led by the IVHM Centre in Cranfield. Additionally, the paper touches on some longer-term aspirations.

Aircraft maintenance is a multifaceted process that requires highly skilled, qualified and experienced personnel. Effective maintenance processes optimise aircraft operational lifespan, minimise lifecycle costs and improve reliability by reducing the probability of unexpected maintenance events. The initial diagnostic phase relies on detailed visual inspections conducted by certified technicians. Following inspections, data assessment leads to the development of a comprehensive maintenance plan, along with the sourcing of necessary resources and spare parts. As the maintenance, repair and overhaul (MRO) sector transitions into the era of Industry 4.0, there is a growing emphasis on integrating data analytics and cyber-physical systems into maintenance practices. A key objective in this evolution is the adoption of robotic systems for inspection tasks. This shift requires the reconfiguration of formal inspection procedures to ensure compatibility with robotic operations. Moreover, it is critical to address the specific requirements of robotics and to incorporate smart hangar technologies that take advantage of real-time data to improve both efficiency and effectiveness in maintenance operations. This study provides a comprehensive review of the MRO landscape and maintenance checks, with a particular focus on robotic aircraft inspection systems, navigation and smart hangar infrastructure. The discussion concludes with an examination of defect detection methods using machine vision along with relevant metrics to compare with human performance.