The process of noble metal nanoparticle synthesis is complex and consists of at least two steps: slow nucleation and fast autocatalytic growth. The kinetics of these two processes depends on the reductant “power” and the addition of stabilizers, as well as other factors (e.g., temperature, pH, ionic strength). Knowing these parameters, it is possible to synthesize materials with appropriate physicochemical properties, which can be simply adjusted by the type of the used metal, particle morphology and surface property. This, in turn, affects the possibility of their applications in various areas of life, including medicine, catalysis, engineering, fuel cells, etc. However, in some cases, the standard route, i.e., the chemical reduction of a metal precursor carried out in the batch reactor, is not sufficient due to problems with temperature control, properties of reagents, unstable or dangerous intermediates and products, etc. Therefore, in this review, we focused on an alternative approach to their chemical synthesis provided by microreactor systems. The use of microreactors for the synthesis of noble metal nanomaterials (e.g., Ag, Au, Pt, Pd), obtained by chemical reduction, is analyzed, taking into account investigations carried out in recent years. A particular emphasis is placed on the processes in which the use of microreactors removed the limitations associated with synthesis in a batch reactor. Moreover, the opportunities and challenges related to the synthesis of noble nanomaterials in the microreactor system are underlined. This review discusses the advantages as well as the problems of nanoparticle synthesis in microreactors.

In this paper, micro droplets are generated in a microfluidic focusing contactor and then they move sequentially in a free-flowing mode (no wall contact). For this purpose, two different micro-flow glass devices (hydrophobic and hydrophilic) were used. During the study, the influence of the flow rate of the water phase and the oil phase on the droplet size and size distribution was investigated. Moreover, the influence of the oil phase viscosity on the droplet size was analyzed. It was found that the size and size distribution of the droplets can be controlled simply by the aqueous phase flow rate. Additionally, 2D simulations to determine the droplet size were performed and compared with the experiment.

The synthesis of palladium nanoparticles and conditions of their deposition on active carbon fibers in the microreactor was described. All processes related with metal ion reduction, nucleation, and autocatalytic growth of particles as well as their deposition were carried out in the microreactor in only one cycle. Synthesis of palladium nanoparticles was carried out under different conditions, i.e., changing the initial concentration of metal ions and the reductant, at 40 °C. Depending on the conditions imposed, the nanoparticles of different size (hydrodynamic radius change from 12 to 37 nm) and shape (spherical, cube, pyramid) were obtained. It was also shown that flow conditions allow for much more efficient Pd deposition on active carbon fibers than the process carried out in the batch. It was observed that for concentrations of Pd(II) ions higher than 0.2 mM, the degree of fiber surface coverage increased significantly in comparison with the batch process.