This work proposes a conceptual design for recovering polystyrene (PS) using solvents of agro-industrial origin. The literature describes the dilution of expanded polystyrene (EPS) in limonene, followed by its insolubilization with alcohols for recovery. However, there is no information on the solubility limit for the PS + limonene + alcohol system, which is critical for the process design. To determine the solubility limit, we diluted the waste EPS in D-limonene, mixed it with ethanol to form a precipitate, and used a gravimetric method to measure the mass of the compounds. These results allowed for the conceptual design of an EPS recycling process using a chemical process simulator, which includes a separator, a distillation column, and auxiliary equipment such as heaters, coolers, and pumps. An empirical correlation was obtained for the solubility limit, which enabled the design of a process for the treatment of 52 kg/s of PS using 0.75 kg/s of ethanol and 2.4 kg/s of D-limonene once the stationary state had been reached. The distillation column is six-stage, with a reflux ratio of 1.5 and duties of 30,000 and −25 847 kW for the condenser and reboiler, respectively.
This study reports that titanium nanoparticles can be used as a surface coating to enhance the corrosion resistance of 316 stainless steel. It specifically examines the influence of the deposition temperature (Tdep) on the coating’s structural and morphological properties, including corrosion behavior. TiO2 nanoparticles were thoughtfully deposited on steel substrates at temperatures of 300, 400, and 500 °C using a horizontal hot-wall tubular reactor. This equipment was expertly engineered at the CIDETEQ laboratory through the metal–organic chemical vapor deposition (MOCVD) concept. Titanium isopropoxide [Ti(OC3H7)4] was used as the precursor for the coating synthesis. Structural analysis was conducted using X-ray diffraction (XRD), energy-dispersive X-ray spectroscopy (EDS), and scanning electron microscopy (SEM). Corrosion performance was evaluated under accelerated conditions in 0.5 M H2SO4 using potentiodynamic anodic polarization (AP), cyclic voltammetry (CV), and electrochemical impedance spectroscopy (EIS). The corrosion test indicates that increasing Tdep significantly differentiates the coating morphology and improves corrosion resistance. AP revealed that the pitting potential (Epit) shifted to more positive values, ranging from +1.4 to +1.5 V. CV voltammograms indicated that coated samples had lower passive current densities (Ip ≈ 104 to 105 A/cm2) than the bare substrate. EIS analysis demonstrated that the coating deposited at 500 °C processed the most favorable electrochemical performance, resisting corrosion for over 28 days. This coating achieved the highest electrical resistance (297 kΩ·cm2) and the lowest capacitance (2.7 μF/cm2), attributed to the formation of a crystalline anatase phase composed of pyramidal-like nanoparticle agglomerates (~40 nm). The dense packing structure effectively blocks charge-transfer pathways, restricting electron and ion transfer. Finally, MOCVD-based chemical surface modification with TiO2 nanoparticles is considered an innovative method to improve the corrosion resistance of stainless steel, thereby prolonging its durability under accelerated sulfuric acid exposure.
This work proposes a conceptual design for a process for recovering Polystyrene (PS) using solvents of agro-industrial origin. The literature describes the dilution of Expanded Polyestyrene (EPS) in limonene, followed by its insolubilization with alcohols for recovery. However, there is no information on the solubility limit for the PS + limonene + alcohol system, which is critical for the process design. To determine the solubility limit, we diluted the waste EPS in D-limonene, mixed it with ethanol to form a precipitate, and used a gravimetric method to measure the mass of the compounds. These results allowed for the conceptual design of an EPS recycling process using a chemical process simulator, which includes a separator, a distillation column, and auxiliary equipment such as heaters, coolers, and pumps. An empirical correlation was obtained for the solubility limit, which enabled the design of a process for the treatment of 52 kg/s of PS using 0.75 kg /s of ethanol and 2.4 kg / s of D-limonene once the stationary state had been reached. The distillation column is six-stage, with a reflux ratio of 1.5 and duties of 30 000 kW and -25 847 kW for the condenser and reboiler, respectively.