Sol-gel synthesis is used to obtain coatings that can modify the surfaces of metals to avoid corrosion or to enhance the biocompatibility and bioactivity of metals and their alloys that are of biomedical interest. Anticorrosion coatings composed of smart coatings and self-healing coatings will be described. TiO2, hydroxyapatite, bioglass, and hybrid coatings synthetized by sol-gel technology will be briefly introduced with regard to their role in surface-modifying metals for biomedical purposes. Finally, although there are other approaches to surface-modifying metals for either anticorrosion or biomedical purposes, sol-gel methods have several advantages in controlling surface chemistry composition and functionality.

Solar collectors represent an attractive green technology for water heating, where sunlight is efficiently absorbed by a selective coating and the generated heat is transferred to water. In this work, the improvement and scale-up of an electrodeposited black nickel selective coating with a modified silica (MS) film deposited by spray pyrolysis are reported. The MS material was prepared by the sol–gel method using tetraethyl orthosilicate with the addition of n-propyl triethoxysilane to obtain a porous film with an adequate refractive index and enhanced flexibility. The reflectance of electrodeposited selective coatings was characterized with and without the MS film and compared to a commercially available coating of black paint. The MS film increased the solar absorptance from 89% to 93% while maintaining a much lower thermal emittance than the painted coating. The reflectance of the MS film remained unchanged after prolonged thermal treatment at 200 °C (200 h). The fabrication process was scaled up to 193 cm × 12 cm copper fins, which were incorporated in commercial-size flat-plate solar collectors. Three complete collectors of an area of 1.7 m² were fabricated and their performance was evaluated under outdoor conditions. The results show that the electrodeposited selective coating with the MS film outperformed both the commercial black paint system and the system without the modified silica film.