Microstructured polymer optical fibers (MPOFs) have long attracted great interest due to their wide range of applications in biological and chemical sensing. In this manuscript, we demonstrate a novel technique of manufacturing MPOF via a single-step procedure by means of a 3D printer. A suspended-core polymer optical fiber has been extruded and directly drawn from a micro-structured 3D printer nozzle by using an acrylonitrile butadiene styrene (ABS) polymer. Near-field imaging at the fiber facet performed at the wavelength λ~1550 nm clearly indicates guidance in the fiber core. The propagation loss has been experimentally demonstrated to be better than α = 1.1 dB/cm. This work points toward direct MPOFs manufacturing of varieties of materials and structures of optical fibers from 3D printers using a single manufacturing step.

In this review we present some of the recent advances in the field of silicon nitride photonic integrated circuits. The review focuses on the material deposition techniques currently available, illustrating the capabilities of each technique. The review then expands on the functionalisation of the platform to achieve nonlinear processing, optical modulation, nonvolatile optical memories and integration with III-V materials to obtain lasing or gain capabilities.

Mid-infrared (mid-IR) optical fibers have long attracted great interest due to their wide range of applications in security, biology and chemical sensing. Traditionally, research was directed towards materials with low absorption in the mid-IR region, such as chalcogenides, which are difficult to manipulate and often contain highly toxic elements. In this paper, we demonstrate a Polyethylene Terephthalate Glycol (PETG) hollow-core fiber (HCF) with guiding properties in the mid-IR. Guiding is provided by the fiber geometry, as PETG exhibits a material attenuation 2 orders of magnitude larger than the HCF propagation loss. The structured plastic fiber preforms were fabricated using commercial 3D printing technology and then drawn using a conventional fiber drawing tower. The final PETG fiber outer diameter was 466 µm with a hollow-core diameter of 225 µm. Thermal imaging at the fiber facet performed within the wavelength range 3.5–5 µm clearly indicates air guidance in the fiber hollow-core.

Optical microfiber-based temperature sensors have been proposed for many applications in a variety of industrial uses, including biomedical, geological, automotive, and defense applications. This increasing demand for these micrometric devices is attributed to their large dynamic range, high sensitivity, fast-response, compactness and robustness. Additionally, they can perform in-situ measurements remotely and in harsh environments. This paper presents an overview of optical microfibers, with a focus on their applications in temperature sensing. This review broadly divides microfiber-based temperature sensors into two categories: resonant and non-resonant microfiber sensors. While the former includes microfiber loop, knot and coil resonators, the latter comprises sensors based on functionally coated/doped microfibers, microfiber couplers, optical gratings and interferometers. In the conclusions, a summary of reported performances is presented.

We report the use of a terahertz (THz) transparent material, cyclic olefin copolymer (COC or TOPAS), for fabricating a hollow-core antiresonant fiber that provides an electromagnetic wave guidance in the THz regime. A novel fabrication technique to realize a hollow-core antiresonant polymer optical fiber (HC-ARPF) for THz guidance is proposed and demonstrated. The fiber is directly extruded in a single-step procedure using a conventional fused deposition modeling 3D printer. The fiber geometry is defined by a structured nozzle manufactured with a metal 3D printer, which allows tailoring of the nozzle design to the various geometries of microstructured optical fibers. The possibility to use the HC-ARPF made from TOPAS for guiding in the THz region is theoretically and experimentally assessed through the profile of mode simulation and time-frequency diagram (spectrogram) analysis.

Terahertz (THz) technology has witnessed a significant growth in a wide range of applications, including spectroscopy, bio-medical sensing, astronomical and space detection, THz tomography, and non-invasive imaging. Current THz microstructured fibers show a complex fabrication process and their flexibility is severely restricted by the relatively large cross-sections, which turn them into rigid rods. In this paper, we demonstrate a simple and novel method to fabricate low-cost THz microstructured fibers. A cyclic olefin copolymer (TOPAS) suspended-core fiber guiding in the THz is extruded from a structured 3D printer nozzle and directly drawn in a single step process. Spectrograms of broadband THz pulses propagated through different lengths of fiber clearly indicate guidance in the fiber core. Cladding mode stripping allow for the identification of the single mode in the spectrograms and the determination of the average propagation loss (~ 0.11 dB/mm) in the 0.5–1 THz frequency range. This work points towards single step manufacturing of microstructured fibers using a wide variety of materials and geometries using a 3D printer platform.