Both steam and hot water flooding of high-viscosity oils in the presence of swelling clays are difficult methods for producing oil efficiently because of potential formation permeability reduction. This paper pertains to heavy oil recovery from the East Moldabek formation where the oil API gravity is about 22 and is inundated with swelling clays. To achieve this, we used the IntersectTM reservoir simulator to compare oil recovery economics using both hot water and steam injection as a function of steam cycle duration, temperature, and steam dryness. We also studied clay swelling in the East Moldabek formation where clay poses a significant challenge due to its impact on permeability reduction. In this research, we developed an equation based on experimental data to establish a relationship between water mineralization and permeability in the East Moldabek formation. The equation provides valuable insight on how to mitigate clay swelling which is crucial for enhancing oil recovery efficiency—especially in sandstone reservoirs. Our modeling studies provide the recovery efficiencies for salinities of the hot water EOR versus cyclic steam EOR methods in a formation containing swelling clays. Specifically, the reduction in formation permeability as a function of the distilled water fraction is the controlling parameter in hot water or steam flooding—when the formation water mixture becomes less saline, oil recovery decreases. Our research shows that clay swelling can significantly impact cyclic steam stimulation outcomes, potentially reducing its effectiveness, while hot water flooding may offer a more cost-effective and operationally feasible solution in formations where clay swelling is a concern. Economic analysis reveals the potential for achieving an optimal favorable condition for hot water injection. Therefore, this paper provides a guideline on how to conduct thermal oil recovery for heavy oils in fields with high clay content such as the East Moldabek deposit.
Enhanced oil recovery (EOR) techniques are essential for maximizing hydrocarbon extraction from mature reservoirs. CO2 injection (CO2-EOR) is a promising technology that improves oil recovery while contributing to greenhouse gas reduction. This study investigates the potential of miscible CO2-enhanced oil recovery (CO2-EOR) in the MakXX oilfield of southeastern Kazakhstan. The aim is to assess oil displacement efficiency and its impact on key rock properties, including porosity, permeability, and mineral composition, under reservoir conditions. Core flooding experiments were conducted at 13 MPa and 42 °C using high-precision equipment to replicate reservoir conditions. The core was analyzed before and after CO2 injection using SEM, EDS, and XRD. The results revealed a 54% oil recovery efficiency, accompanied by a 19% decrease in permeability and 8% reduction in porosity due to mineral precipitation and clay transformation. These findings provide insight into the performance and limitations of CO2-EOR and support its application in similar lithology. To confirm and upscale laboratory observations, numerical simulation was conducted using a compositional model. The results demonstrated improved oil recovery, pressure stabilization, and enhanced sweep efficiency under CO2 injection, supporting the scalability and field applicability of the proposed EOR approach.