Wind turbine yaw control plays an important role in increasing the wind turbine production and also in protecting the wind turbine. Accurate measurement of yaw angle is the basis of an effective wind turbine yaw controller. The accuracy of yaw angle measurement is affected significantly by the problem of zero-point shifting. Hence, it is essential to evaluate the zero-point shifting error on wind turbines on-line in order to improve the reliability of yaw angle measurement in real time. Particularly, qualitative evaluation of the zero-point shifting error could be useful for wind farm operators to realize prompt and cost-effective maintenance on yaw angle sensors. In the aim of qualitatively evaluating the zero-point shifting error, the yaw angle sensor zero-point shifting fault is firstly defined in this paper. A data-driven method is then proposed to detect the zero-point shifting fault based on Supervisory Control and Data Acquisition (SCADA) data. The zero-point shifting fault is detected in the proposed method by analyzing the power performance under different yaw angles. The SCADA data are partitioned into different bins according to both wind speed and yaw angle in order to deeply evaluate the power performance. An indicator is proposed in this method for power performance evaluation under each yaw angle. The yaw angle with the largest indicator is considered as the yaw angle measurement error in our work. A zero-point shifting fault would trigger an alarm if the error is larger than a predefined threshold. Case studies from several actual wind farms proved the effectiveness of the proposed method in detecting zero-point shifting fault and also in improving the wind turbine performance. Results of the proposed method could be useful for wind farm operators to realize prompt adjustment if there exists a large error of yaw angle measurement.
Wind-powered electricity generation has grown significantly over the past decade. While there are many components that might impact their useful life, the gearbox and generator bearings are among the most fragile components in wind turbines. Therefore, the prediction of remaining useful life (RUL) of faulty or damaged wind turbine bearings will provide useful support for reliability evaluation and advanced maintenance of wind turbines. This paper proposes a data-driven method combining the interval whitenization method with a Gaussian process (GP) algorithm in order to predict the RUL of wind turbine generator bearings. Firstly, a wavelet packet transform is used to eliminate noise in the vibration signals and extract the characteristic fault signals. A comprehensive analysis of the real degradation process is used to determine the indicators of degradation. The interval whitenization method is proposed to reduce the interference of non-stationary operating conditions to improve the quality of health indicators. Finally, the GP method is utilized to construct the model which reflects the relationship between the RUL and health indicators. The method is assessed using actual vibration datasets from two wind turbines. The prediction results demonstrate that the proposed method can reduce the effect of non-stationary operating conditions. In addition, compared with the support vector regression (SVR) method and artificial neural network (ANN), the prediction accuracy of the proposed method has an improvement of more than 65.8%. The prediction results verify the effectiveness and superiority of the proposed method.
With the rapid development of wind energy, it is important to reduce operation and maintenance (O&M) costs of wind turbines (WTs), especially for a pitch system, which suffers the highest failure rate and downtime. This paper proposes a data-driven method for pitch- system condition monitoring (CM) by only using supervisory control and data acquisition (SCADA) data without any faults, which could be applied to reduce O&M costs of pitch system by providing fault alarms. The pitch-motor temperature is selected as the indicator, and three feature-selection algorithms are employed to select the most appropriate input parameters for modeling. Six data-driven algorithms are applied to model pitch-motor temperature and the support vector regression (SVR) model has the highest accuracy. The control-chart method based on the residual errors between model output and measured value is utilized to calculate the outliers, thus the abnormal condition could be clearly identified once the outliers appear for a period of time. The effectiveness of the proposed method is demonstrated by several case studies, and compared with the classification models. Due to the adaptive ability and low cost, the proposed approach is suitable for online CM of pitch systems, and provides a strategy for CM of new WTs.
Wind farm operators are overwhelmed by a large amount of supervisory control and data acquisition (SCADA) alarms when faults occur. This paper presents an online root fault identification method for SCADA alarms to assist operators in wind turbine fault diagnosis. The proposed method is based on the similarity analysis between an unknown alarm vector and the feature vectors of known faults. The alarm vector is obtained from segmented alarm lists, which are filtered and simplified. The feature vector, which is a unique signature representing the occurrence of a fault, is extracted from the alarm lists belonging to the same fault. To mine the coupling correspondence between alarms and faults, we define the weights of the alarms in each fault. The similarities is measured by the weighted Euclidean distance and the weighted Hamming distance, respectively. One year of SCADA alarms and maintenance records are used to verify the proposed method. The results show that the performance of the weighted Hamming distance is better than that of the weighted Euclidean distance; 84.1% of alarm lists are labeled with the right root fault.