In this paper, electrochemical corrosion tests and full immersion corrosion experiments were conducted in seawater at room temperature to investigate the electrochemical corrosion behavior and the corrosion mechanism of high-strength EH47. The polarization curve, EIS (electrochemical impedance spectroscopy), SEM (scanning electron microscope), and EDS analyses were employed to analyze the results of the electrochemical corrosion process. The electrochemical corrosion experiments showed that the open circuit potential of EH47 decreases and then increases with an increase in total immersion time, with the minimum value obtained at 28 days. With an increase in immersion time, the corrosion current density (Icorr) of EH47 steel first decreases and then increases, with the minimum at about 28 days. This 28-day sample also showed the maximum capacitance arc radius, the maximum impedance and the minimum corrosion rate. In the seawater immersion test in the laboratory, the corrosion mechanism of EH47 steel in the initial stage of corrosion is mainly pitting corrosion, accompanied by a small amount of crevice corrosion with increased corrosion time. The corrosion products of EH47 steel after immersion in seawater for 30 days are mainly composed of FeOOH, Fe3O4 and Fe2O3.
High manganese austenitic steel has attracted increasing attention for its application in liquefied natural gas storage tank materials due to its excellent ductility and low cost. This paper presents an overview of the research progress of high manganese austenitic steel in recent years. As a structural material used at a low temperature environment, high manganese steel should not only have certain strength, but also good toughness to prevent brittle fracture at a low temperature. In this work, factors affecting mechanical properties of high manganese steel are discussed, possible reasons for the deterioration of low-temperature properties are analyzed, and the strengthening and toughening mechanisms of materials are elaborated, which may be beneficial to improve properties of high manganese austenitic steel.
The microstructure and micro-hardness of tungsten carbide/high strength steel (WC/HSS) composites with different particle sizes were analyzed by optical microscopy (OM), scanning electron microscopy (SEM), ultra-high temperature laser confocal microscopy (UTLCM) and micro-hardness testing. The composites were prepared by cold pressing and vacuum sintering. The results show that WC density tends to increase as the average grain size of WC decreases and the micro-hardness of WC increases with the decrease of WC particle size. The micro-hardness of WC near the bonding interface is higher than that in other regions. When the particle size of WC powder particles is 200 nm, a transition layer with a certain width is formed at the interface between WC and HSS, and the combination between the two materials is metallurgical. The iron element in the HSS matrix diffuses into the WC structure in contact with it, resulting in a fusion layer of a certain width, and the composite interface is relatively well bonded. When the average particle size of WC powder is 200 nm, W, Fe and Co elements significantly diffuse in the transition zone at the interface. With the increase of WC particle size, the trend of element diffusion decreases.
The effect of copper (Cu) on hot-rolled 301 austenitic stainless steel (ASS) was studied by observing the microstructures and testing the electrochemical corrosion resistance properties. The results showed that, with the increase in Cu content, the size of shear zones in 301 ASS decreased, and the number increased, which increased the uniformity of the microstructure macroscopically. The presence of Cu decreased the stacking fault energy of 301 ASS at elevated temperatures. Meanwhile, the amount of chromium (Cr) carbides decreased gradually with the increase in Cu content, which implies that the solid solution of Cu in hot-rolled 301 stainless steel promotes the solid solution of Cr and C in the steel, which is conducive to the formation of Cr-rich passivation films. As a result, the corrosion resistance of hot rolled Cu-bearing 301 stainless steel is improved, with both lower corrosion current density (Icorr) and passivation current (Ipass), and more positive corrosion potentials (Ecorr) and passivation potential (Ep), even though it does not show a higher pitting resistance. As Cu content in the steel was increased from 0.4% to 1.1%, the corrosion resistance was not further improved.
With the introduction of O2 during oil and gas production, the erosion-corrosion rate of tubing steels increases; the objective of this report is to explore the reason for this. Erosion–corrosion experiments were performed in environments of CO2 and CO2–O2, respectively. Macrographs, microstructures, and the compositions of erosion-corrosion scales were investigated using a digital camera, scanning electron microscope (SEM), Kevex-SuperDry energy spectrometer (EDS) and X-ray diffraction (XRD). The results show that the erosion-corrosion products are composed of large FeCO3 particles and some amorphous product in the CO2 environment, while they are made up of FeCO3, Fe2O3, Fe3O4, and bits of amorphous product in the CO2–O2 environment. The interface between erosion-corrosion scales and the substrate of 3Cr steel is smooth, and Cr enrichment obviously exists in the erosion-corrosion products in the CO2 condition. However, the erosion-corrosion scale is loose and porous with little Cr enrichment in the CO2–O2 environment, which makes the protectiveness of the erosion–corrosion scale weak, and pitting corrosion occurs. The addition of O2 may destroy the protective FeCO3 scale and Cr enrichment in the erosion-corrosion scale, which may be the main reason for the decline in the level of protectiveness of the erosion-corrosion scale, making it weak in terms of preventing the corrosive medium from diffusing to the substrate.
Almost all copper in scrap steel is recovered, so research on copper-bearing steel has profound practical significance. The surface enrichment of copper occurs in all copper-bearing steels studied in this paper after being heated at high temperature. In-situ oxidation-induced copper coatings were discovered on the descaled copper-bearing steels after heating at around 1150 °C for 2 h in air. Scattered copper precipitates in or under rust after heating at a lower temperature. A new concept was created using in-situ composites prepared by direct oxidation of matrix, and there was no bonding problem found between the coating and the matrix. The enrichment form of copper in steel is related to the oxidation rate, oxidation time, heating temperature and copper content.