The usual problem of meltable phase-change agents is the instability in their form upon heating, which can be solved by placing them into a continuous polymer matrix. Epoxy resin is a suitable medium for dispersing molten agents, but it is necessary to make the obtained droplets stable during the curing of the formed phase-change material. This work shows that molten paraffin wax forms a Pickering emulsion in an epoxy medium and in the presence of asphaltenes extracted from heavy crude oil. Theoretical calculations revealed the complex equilibrium in the epoxy/wax/asphaltene triple system due to their low mutual solubility. Rheological studies showed the viscoplastic behavior of the obtained dispersions at 25 °C, which disappears upon the heating and melting of the paraffin phase. Wax and asphaltenes increased the viscosity of the epoxy medium during its curing but did not inhibit cross-linking or reduce the glass transition temperature of the cured polymer. As a result of curing, it is possible to obtain phase-change materials containing up to 45% paraffin wax that forms a dispersed phase with a size of 0.2–6.5 μm. The small size of dispersed wax can decrease its degree of crystallinity to 13–29% of its original value, reducing the efficiency of the phase-change material.

Palm or coconut oil is capable of dissolving in a mixture of bisphenol A-based epoxy resin and a high-temperature hardener (4,4′-diaminodiphenyl sulfone) when heated and then forms a dispersed phase as a result of cross-linking and molecular weight growth of the epoxy medium. Achieving the temporary miscibility between the curing epoxy matrix and the vegetable oil allows a uniform distribution of vegetable oil droplets in the epoxy medium. This novel approach to creating a dispersed phase-change material made a cured epoxy polymer containing up to 20% oil. The miscibility of epoxy resin and oil was studied by laser interferometry, and phase state diagrams of binary mixtures were calculated according to theory and experiments. A weak effect of oil on the viscosity and kinetics of the epoxy resin curing was demonstrated by rotational rheometry. According to differential scanning calorimetry and dynamic mechanical analysis, the oil plasticizes the epoxy matrix slightly, expanding its glass transition region towards low temperatures and reducing its elastic modulus. In the cured epoxy matrix, oil droplets have a diameter of 3–14 µm and are incapable of complete crystallization due to their multi-component chemical composition and non-disappeared limited miscibility. The obtained phase-change materials have relatively low specific energy capacity but can be used alternatively as self-lubricating low-noise materials due to dispersed oil, high stiffness, and reduced friction coefficient. Palm oil crystallizes more readily, better matching the creation of phase-change materials, whereas coconut oil crystallization is more suppressed, making it better for reducing the friction coefficient of the oil-containing material.

An epoxy resin can be crosslinked with an imidazole-based ionic liquid (IL), whose excess, provided its high melting temperature, can potentially form a dispersed phase to store thermal energy and produce a phase-change material (PCM). This work investigates the crosslinking of diglycidyl ether of bisphenol A (DGEBA) using 1-ethyl-3-methylimidazolium chloride ([EMIM]Cl) at its mass fractions of 5, 10, 20, 40, and 60%. The effect of [EMIM]Cl on the viscosity, curing rate, and curing degree was studied, and the thermophysical properties and morphology of the resulting crosslinked epoxy polymer were investigated. During the curing, [EMIM]Cl changes its role from a crosslinking agent (an initiator of homopolymerization) and a diluent of the epoxy resin to a plasticizer of the cured epoxy polymer and a dispersed phase-change agent. An increase in the [EMIM]Cl content accelerates the curing firstly because of the growth in the number of reaction centers, and then the curing slows down because of the action of the IL as a diluent, which reduces the concentration of reacting substances. In addition, a rise in the proportion of [EMIM]Cl led to the predominance of the initiation over the chain growth, causing the formation of short non-crosslinked molecules. The IL content of 5% allowed for curing the epoxy resin and elevating the stiffness of the crosslinked product by almost 7 times compared to tetraethylenetriamine as a usual aliphatic amine hardener (6.95 GPa versus 1.1 GPa). The [EMIM]Cl content of 20–40% resulted in a thermoplastic epoxy polymer capable of flowing and molding at elevated temperatures. The formation of IL emulsion in the epoxy matrix occurred at 60% [EMIM]Cl, but its hygroscopicity and absorption of water from surrounding air reduced the crystallinity of dispersed [EMIM]Cl, not allowing for an effective phase-change material to be obtained.

Sol–gel synthesis is an acknowledged method for obtaining fine inorganic powders of a different nature. Implementation of water-soluble polymers as gel-forming media makes this technique even more readily available, especially in cases where conventional gel formation is suppressed. In polymer–salt solutions, polymers serve as scaffolds for salt constituents’ bulk crystallization. When dried, solid salt particles are deposited on the polymer surface or in polymer matrix pores, which leads to higher grain size uniformity. The present work discusses the effect of drying conditions on phase composition and structure characteristics of complex oxide eutectics in ternary systems, CaO–Al₂O₃–Y₂O₃ (CAY) and MgO–Al₂O₃–Y₂O₃ (MAY), obtained from polymer–salt compositions based on polyvinyl alcohol (PVA), Na-salt of carboxymethylcellulose (Na-CMC) or polyvinylpyrrolidone (PVP). Microwave-assisted drying proved to be more efficient compared to convective process; however such technique requires careful selection of gel-forming polymer.

In this paper, the rheokinetics of curing processes in epoxy amine binders modified with PSFF-70K carding polysulfon copolymer is studied in the regime of permanent shear and oscillation. The used curing agent is 4,4'-diaminodiphenylsulfon. The viscosity growth constants and gel formation activation energies are calculated.

The possibility of application of different mathematical models used to describe the dependence of viscosity and conversion on the curing time, as well as the rheokinetics of curing of an epoxyamine compound, is considered. It is shown that viscosity growth in the process of curing is determined by the degree of conversion and temperature.