This work aimed to propose the reuse of processing waste from the Sicilian almond (Prunus amygdalus Batsch.) cultivar Tuono for the formulation of a new functional baked product (muffin) that is gluten- and lactose-free. Muffins were prepared using orange juice, rice flour, extra virgin olive oil, and enriched almond skin (3% and 6% w/w). The chemical-physical parameters, total phenols, and flavonoids (TPC and TFC), as well as the biological properties of the ingredients and muffins, were evaluated. Sensory analyses were also conducted. DPPH, ABTS, β-carotene bleaching, and FRAP tests were applied to measure the antioxidant potential. Muffin extracts were also tested against α-amylase and α-glucosidase enzymes. Muffins enriched with 6% almond skin (M6) showed the highest TPC and TFC with values of 26.96 mg gallic acid equivalent (GAE)/g and 24.12 mg quercetin equivalent (QE)/g, respectively. M6 exerted a promising antioxidant activity as an inhibitor of lipid peroxidation, with an IC₅₀ of 15.44 μg/mL at 30 min incubation. Moreover, muffin M6 showed a promising α-glucosidase inhibitory effect (IC₅₀ of 51.82 μg/mL). Based on the obtained results and supported by sensory analysis, muffins enriched with almond skin should be proposed as a promising example of upcycling for the development of a new functional bakery product.

Conventional thermal pasteurization is widely applied to ensure the safety of fruit juices, although its impact on bioactive compounds and functional properties may vary according to cultivar. This study evaluated the effects of conventional pasteurization on physicochemical parameters, bioactive composition, antioxidant capacity, and enzyme inhibitory activities of juices obtained from five Sicilian Citrus grandis cultivars (Todarii, Maxima, Pyriformis, Chadock, and Terracciani). Total polyphenols, flavonoids, and carotenoids were quantified, while flavanone profiles were characterized by means of HPLC analysis. Antioxidant activity was assessed using DPPH, ABTS, FRAP, and β-carotene bleaching assays, and in vitro inhibitory activities against α-amylase, α-glucosidase, and pancreatic lipase were determined. Pasteurization led to cultivar-dependent reductions in total polyphenols (up to ~40%), flavonoids (up to ~45%), and carotenoids (up to ~25%), accompanied by decreased radical scavenging capacity and reducing power. Naringin was identified as the predominant flavanone, with thermal processing inducing both degradation and release phenomena depending on the cultivar. Fresh juices exhibited stronger enzyme inhibitory activities, particularly against α-amylase and α-glucosidase. Multivariate analysis discriminated against fresh and pasteurized juices, identifying phenolics as the main contributors to antioxidant capacity. Despite bioactive reductions, functional quality was partially preserved, supporting targeted cultivar selection for optimized industrial processing.