The study aimed to identify a moderate degree of Ce addition to improve the toughness in the simulated coarse-grained heat-affected zone (CGHAZ) of high-strength low-alloy steels, based on the effect of the Ce content on particle characteristics, microstructure and impact toughness. Three steels with 0.012 wt.%, 0.050 wt.% and 0.086 wt.% Ce content were subjected to 100 kJ/cm heat input in their thermal welding cycles. The particles and microstructures in the simulated CGHAZ of each steel were characterized and the impact-absorbance energy levels were measured at −20 °C. The results indicated that Ce₂O₂S inclusion compounds were gradually modified to CexSy-CeP and CeP with the increasing of the Ce content. A higher fraction of acicular ferrite was formed in the 0.012 wt.%-Ce-treated steel due to the lower mismatch between Ce₂O₂S and α-Fe. Furthermore, a lower fraction of M-A constituent was obtained in the 0.012 wt.%-Ce-treated steel. As a result, superior toughness and a typical amount of ductile fracture were detected in the simulated CGHAZ of the 0.012 wt.%-Ce-treated steel. Compared with the 0.012 wt.%-Ce-treated steel, a smaller prior austenite grain was observed in the 0.086 wt.%-Ce-treated steel because of the segregation of CeP at the grain boundary. However, the larger size and density of CeP led to poor toughness in the CGHAZ of the 0.086 wt.%-Ce-treated steel.

This study employs synchrotron polychromatic X-ray microdiffraction (micro-XRD) to resolve the dynamic interplay between deformation mechanisms and stress redistribution in a commercial Mg-3Al-1Zn (AZ31) alloy under uniaxial tension. Submicron-resolution mapping across 13 incremental load steps (12–73 MPa) reveals sequential activation of deformation modes: basal slip initiates at 46 MPa, followed by tensile twinning at 64 MPa, and non-basal slip accommodation during twin propagation at 68 MPa. Key findings include accelerated parent grain rotation (up to 0.275° basal plane tilt) between 43–46 MPa, stress relaxation in parent grains coinciding with twin nucleation, and a ~35 MPa stress reversal within twins. The critical resolved shear stress (CRSS) ratio of twinning to basal slip is experimentally determined as 1.8, with orientation-dependent variations attributed to parent grain crystallography. These results provide unprecedented insights into microscale deformation pathways, critical for optimizing magnesium alloy formability and performance in lightweight applications.