As a sequel to the previous paper on the calculation of the crystal–melt interface free energy (2021 Materialia15 100962), here we report the results on the kinetic coefficients using molecular dynamics simulations performed on six fcc metals and four bcc metals with the intention to compare the crystal structural influence. We found that the calculated kinetic coefficients are well described by the model by Broughton, Gilmer and Jackson (1982 Phys. Rev. Lett.49 1496), and in particular, they exhibit varying degrees of anisotropy. We reveal that the anisotropies are related to the fluctuation of the crystal–melt interfaces, which causes the increase of the actual interface area in melting or solidification. The kinetic coefficients always display asymmetry between the solidification and melting process, and the difference is much more pronounced for the (111) interfaces in fcc metals which have the highest anisotropy. We found that the atomic mechanisms of the kinetic behaviors of these interfaces are closely related to the formation of twin-crystal domains during solidification, which delays the solidification process and consequently causes a decrease in the calculated kinetic coefficients.
As the density of electronic packaging continues to rise, traditional soldering techniques encounter significant challenges, leading to copper–copper direct bonding as a new high-density connection method. The high melting point of copper presents difficulties for direct diffusion bonding under standard conditions, thus making low-temperature copper–copper bonding a focal point of research. In this study, we examine the sintering process at various temperatures by constructing models with multiple nanoparticles and sintering them under different conditions. Our findings indicate that 600 K is a crucial temperature for direct copper–copper sintering. Below this threshold, sintering predominantly depends on structural adjustments driven by residual stresses and particle contact. Conversely, at temperatures of 600 K and above, the activation of rapid surface atomic motion enables further structural adjustments between nanoparticles, leading to a marked decrease in porosity. Mechanical testing of the sintered samples corroborated the structural changes at different temperatures, demonstrating that the surface dynamic motion of atoms inherent in low-temperature sintering mechanisms significantly affects the mechanical properties of nanomaterials. These findings have important implications for developing high-performance materials that align with the evolving requirements of modern electronic devices.
While the crystal–melt interface kinetic equation predicts various kinetic behaviors, the realization of these scenarios and the corresponding thermodynamic conditions remain unclear. In this work, six representative interface kinetic behaviors of Fe were modeled and examined by molecular dynamics simulations. For the flat interface, several models were designed to study the migration, fluctuation, and recovery of the interface. For the cylindrical or curved interface, different models were also designed to test the equilibrium, migration, and instability of the interface. By comparing the kinetic behaviors of the two types of interfaces, we can observe the effect of interface curvature. During the simulations, two crucial material-specific parameters, the crystal–melt interface free energy and kinetic coefficient, were determined and compared among different models.
20 February 2023 in Journal of Non-Crystalline Solids