Digital dentures can be fabricated by subtractive milling or, more recently, by 3D-printing technology. Several different 3D-printing technologies and materials are commercially available, and the differences in printing accuracy and mechanical behavior among them are unknown. Aim: This study evaluated the printing accuracy of 3D-printed denture base resins and assessed their flexural properties when compared with conventional heat-polymerized ones. Methods: A total of 40 acrylic specimens were prepared with four different materials: three 3D-printed resins, and a conventional heat polymerized resin was used as a control. The printing accuracy was evaluated by calculating the error rate of 3D-printed specimens compared with dimensions of the virtual design. Flexural strength and elastic modulus were assessed with a universal testing machine. One-way ANOVA and Kruskal–Wallis tests were used for analysis. Results: Printing accuracy across the tested materials was statistically different. Specimen length showed error rates between 1.3% and 2.4%, specimen width had error rates between 0.2% and 0.7%, and specimen thickness had error rates between 0.2% and 0.6%. Three-dimensional-printed specimens had lower flexural strength and elastic modulus values when compared with heat-polymerized specimens. Conclusions: The choice of material seems to influence printing accuracy, and to a lesser extent, flexural strength. However, it has no effect on the elastic modulus.
Post and core restorations are a widely accepted method to restore endodontically treated teeth with compromised tooth structure. The use of computerized technology to fabricate customized post and cores is a simple and quick alternative to conventional methods. A literature search was conducted, and a summary of articles describing fabrication techniques and materials used to fabricate post and cores with computer-aided design and computer-aided manufacturing (CAD/CAM) has been provided. Several techniques have been reported to restore endodontically treated teeth with CAD/CAM post and cores, including direct and indirect methods. Zirconia, composite resin, and hybrid ceramic were the most commonly reported materials. Published reports on CAD/CAM post and core are limited; however, further studies are needed to investigate the long-term outcome of this treatment.
Objectives This study aimed to evaluate the influence of different salivary pH on flexural strength, hardness, and surface roughness of computer-aided design and computer-aided manufacturing (CAD/CAM) milled and three-dimensional (3D)-printed denture base resins. Methods One heat-polymerized, two CAD/CAM milled (IvoCad, AvaDent), and two 3D-printed (FormLabs, NextDent) denture base resins were fabricated and divided into five groups (n = 10) according to the solutions: three groups were immersed in different salivary pH (5.7, 7.0, or 8.3), one group was immersed in distilled water (DW) as a positive control, and one group had no immersion (negative control). All immersions were performed at 37°C for 90 days. Flexural strength, hardness, and surface roughness were measured before and after immersion. Data was analyzed with analysis of variance and post hoc Tukey's test (α = 0.05). Results After immersion, all specimens had lower flexural strength values when compared with those with no immersion. Comparing the immersion groups, the highest flexural strength value (93.96 ± 3.18 MPa) was recorded with IvoCad after immersion in DW while the lowest value (60.43 ± 2.66 MPa) was recorded with NextDent after being immersed in 7.0 pH saliva. All specimens had significant decrease in hardness except IvoCad and AvaDent specimens where both presented the highest surface hardness (53.76 ± 1.60 Vickers hardness number [VHN]) after immersion in DW while NextDent showed the lowest hardness value (24.91 ± 2.13 VHN) after being immersed in 8.3 pH saliva. There was statistically significant difference between the baseline and different artificial salivary pH solutions in terms of surfaces roughness, with the highest surface roughness were found in 3D-printed resin materials. Conclusion After exposure to artificial saliva with different salivary pH, the milled CAD/CAM denture base resins showed higher flexural strength, hardness, and lesser surface roughness than conventional and 3D-printed denture base resins.