The mass electrospinning is the key way to promote the industrial application of nanofibrous membrane, in which the multi-parameter controlling is the challenge for the multi-needle electrospinning. A constant temperature and humidity environment was introduced to studied the effect of process parameters on the ejection process of multi-needle electrospinning process. This article focused on the nanofiber deposition behaviors of multi-needle electrospinning from two different polymer solution of aqueous solution of poly (ethylene oxide) and the non-aqueous solution of polyvinylidene fluoride. We found that the same humidity has opposite effects on the deposition morphology of the water-soluble material PEO and the non-water-soluble material PVDF electrospun fiber. At the same time, we explored the effects of solution conductivity, solvent volatility, temperature and viscosity on electrospinning on water-insoluble and water-soluble materials. What this paper aim is to provide a process debugging reference for the batch preparation of nanofibers of different materials by multi-needle electrospinning.

Electrospinning technology is considered to be one of the efficient, convenient, and low-cost technologies for preparing nanofibers, which can be applied in various industries, including filtration, catalysis, and energy. Here, aiming at the performance requirements of the nanometer fiber filter membrane for filtering PM2.5, the preparation of the nanofiber filter membrane was realized based on multi-needle electrospinning equipment. Meanwhile, by adding silver nitrate to the spinning solution, a polyvinylidene fluoride antibacterial nanofiber filter layer with high filtration efficiency and low resistance was successfully prepared on the traditional air conditioning filter meshes. We found that four key factors affecting the filtration performance include ambient humidity, substrate meshes, voltage, and production rate. Among them, voltage and production rate are the key factors affecting the filtration performance. According to the development trend of multifunctional nanofiber membranes, the preparation of air conditioning filters with nanofibers as the main filter material was realized, producing air conditioning filter membranes with antibacterial and deodorizing functions. This article provides a reliable experimental basis and empirical reference for the preparation of nanofiber membranes based on multi-needle electrospinning technology.

Multi‐needle electrospinning is a simple and general method for mass preparation of nanofiber membrane, which has great industrial potential. However, the bending instability produced in the electrospinning process makes that the deposition uniformity of the nanofiber is still a big concern, resulting in non‐uniform nanofiber membrane, which seriously affects the application of electrospun membrane in environmental filtration, new energy and medical fields. In order to improve the uniformity of nanofiber deposition in multi‐needle electrospinning, an auxiliary flow field system (AFF) is proposed, which can effectively improve the uniformity of nanofiber deposition. After image processing, the uniformity of nanofiber deposition is quantified with the index of grey distribution, and the effectiveness of this method is verified. Combined with the multi‐physical field analysis, the influence mechanism of cross‐wind field on the uniformity of fibre deposition was revealed. By optimizing the experimental parameters, the non‐uniformity of nanofiber deposition was reduced by 49.19%. Based on multi‐needle electrospinning technology, a reliable idea (AFF) and experimental basis are provided for the uniform preparation of nanofiber membrane.

Gas-assisted coaxial electrospinning (GACES) is a simple and general method for the mass preparation of coaxial nanofiber membranes, which has great industrial potential. However, in the manufacturing process, due to the bending instability of the jet in the electric field and the pulling effect of the gas flow field, the deposition uniformity of the fiber is still a big problem. Through finite element simulation analysis of the flow field in the manufacturing process and the construction of the jet mechanics model after adding the flow field, the influence mechanism of coaxial auxiliary flow on the fiber deposition area and its uniformity was successfully revealed in this research. Finally, the deposition area and thickness uniformity of coaxial fibers are increased by 3 times (the deposition area: 19.63 cm² → 78.50 cm²) and 2.34 times (the standard variance: 3 μm² → 10 μm²) by gas-assisted coaxial electrospinning. At the same time, the coaxial auxiliary gas flow also reduces the coaxial fiber diameter by 36.9% (the average fiber diameter: 241 nm ± 5 nm → 152 nm ± 23 nm) and the distribution range by 66% (the standard variance: 1.5 × 10² nm² → 51 nm²). This research provides a reliable idea and experimental basis for homogeneous preparation of coaxial nanofiber membranes.

Serpentine microstructures offer excellent physical properties, making them highly promising in applications in stretchable electronics and tissue engineering. However, existing fabrication methods, such as electrospinning and lithography, face significant challenges in producing microscale serpentine structures that are cost-effective, efficient, and controllable. These methods often struggle with achieving precise control over fiber morphology and scalability. In this study, we developed a near-field direct writing (NFDW) technique incorporating piezoelectric micromotion to enable the precise fabrication of serpentine micro-/nanofibers by incorporating micromotion control with macroscopic movement. Modifying the fiber structure allowed for adjustments to the mechanical properties, including tunable extensibility and distinct characteristics. Through the control of the frequency and amplitude of the piezoelectric signal, the printing errors were reduced to below 9.48% in the cycle length direction and 6.33% in the peak height direction. A predictive model for the geometrical extensibility of serpentine structures was derived from Legendre’s incomplete elliptic integral of the second kind and incorporated an error correction factor, which significantly reduced the calculation errors in predicting geometric elongation, by 95.85%. The relationship between microstructure bending and biomimetic non-linear mechanical behavior was explored through tensile testing. By controlling the input electrical signals, highly ordered serpentine microstructures were successfully fabricated, demonstrating potential for use in biomimetic mechanical scaffolds.

At present, nanofiber antibacterial materials, especially silver antibacterial materials, are one of the most popular antibacterial materials. Nanofiber antibacterial materials are the most widely used materials due to their antibacterial spectrum and persistence. In fact, the storage and anti-yellowing properties of nanofiber antibacterial materials are of great concern in the application of industrial and consumer goods. However, there are few studies on the uniform preparation, storage, and anti-yellowing properties of antibacterial materials. Thus, we prepared nanofiber antibacterial materials by adding surfactants and studied the dispersion and storage time of the spinning solution. After spinning and forming the membrane, we tried to study the fiber morphology and environmental factors prepared by different proportions. Finally, we also tried to study the properties of the nanofiber membrane, such as contact angle, anti-yellowing, and antibacterial property. In a word, we explored the basic rules of material preparation, storage, and yellowing resistance so as to provide guidance for nanofiber antibacterial material industrial production.