The environmental concerns associated with synthetic polymers have intensified the search for sustainable and biodegradable alternatives, particularly for food packaging applications. Natural biopolymers offer promising solutions due to their biodegradability, reduced environmental impact, and reliance on renewable resources. Among these, agri-food waste and by-products have gained significant attention as valuable feedstocks for polymer production, supporting a circular economy approach. This review critically examines the current status of biopolymers derived from plant, animal, and microbial sources, focusing on their physical and chemical properties and their application in food packaging. The findings underscore that the properties of plant- and animal-based biopolymers are heavily influenced by the source material and extraction techniques, with successful examples in biodegradable films, coatings, and composite materials. However, a critical gap remains in the characterization of microbial biopolymers, as research in this area predominantly focuses on optimizing production processes rather than evaluating their material properties. Despite this limitation, microbial biopolymers have demonstrated considerable potential in composite films and fillers. By addressing these gaps and evaluating the key factors that influence the success of biopolymer-based packaging, we contribute to the ongoing efforts to develop sustainable food packaging solutions and reduce the environmental impact of plastic waste.
Components of yeast cell walls, such as β-glucans and mannoproteins, show promise for developing sustainable biopolymers for food packaging. Efficient extraction, however, is challenging due to the complexity of the yeast cell wall. This study explored high-pressure homogenisation (HPH) and pulsed electric fields (PEFs), alone and with heat treatment (TT), on bakery yeast (BY) and brewery spent yeast (BSY) biomasses. In the treated samples we assessed carbohydrates, proteins, β-glucans, and mannoproteins and evaluated cell wall disruption microscopically. HPH caused complete cell disintegration, enhancing intracellular release, while PEF primarily permeabilised the membranes. Combined HPH and PEF treatments significantly increased cell wall stress, leading to partial disintegration. Notably, the β-glucans released reached 3.90 g/100 g dry matter in BY and 10.44 g/100 g dry matter in BSY, demonstrating significant extraction improvements. These findings highlight the potential of HPH and PEF for enhancing β-glucan recovery from yeast biomass, offering a promising route for sustainable biopolymer production for food packaging.