In this study, the effect of the addition of silicon carbide to alumina ceramics commonly used in cutting tool applications is addressed. Performance of Al₂O₃–SiC composite cutting inserts during the machining of hardened steels and ductile iron was compared to the results obtained for a cutting tool made out of 99 wt.% Al₂O₃, Al₂O₃–TiC, Al₂O₃–TiC–ZrO₂, and Al₂O₃–TiN. In almost all tests, the composite with silicon carbide demonstrated better wear resistance, longer tool lifetime, and the ability to cut at higher speeds. The enhanced properties of cutting tools with SiC can be attributed to the morphology and dimensions of the inclusions in the matrix as well as to the strength of the interphase boundaries, small porosity, and lack of high inner stresses in the volume.

Fabrication of alumina–tungsten carbide nanocomposite was investigated. Characteristics of the densification and sintering were analyzed considering both the nano-size particle starting powders and the processing stages. Different heating rates were generated during densification and consolidation with a maximal load was applied only after a temperature of 1000 °C was reached. Due to the varying dominance of different physical processes affecting the grains, appropriate heating rates and pressure at different stages ensured that a structure with submicron grains was obtained. With directly applied alternating current, it was found that the proportion Al₂O₃ (50 wt.%)–WC provided the highest fracture toughness, and a sintering temperature above 1600 °C was found to be disadvantageous. High heating rates and a short sintering time enabled the process to be completed in 12 min, saving energy and time.

The paper presents the results of the investigations on the direction-dependent accuracy of the point identification during contact probe measurements with a coordinate measuring machine (CMM). Considering the contact point identified by an orthogonal to the surface probe movement, the transformation of coordinates was made in order to calculate the displacement of the measured point. As a result, the positioning accuracy was estimated in three axes. The experiments demonstrated a strong dependence of the displacement on the declination angle. Moreover, it was found that the directional surface texture which provided different roughness in perpendicular directions, had an impact on the positioning accuracy.

In the paper, analysis of the curved profile measurement accuracy is described. Since there was no CAD model or other reference profile for the measured detail, the first step was to generate the reference contour of the cam using the technical drawing and tolerance requirements. The test campaign consisted of three experiments aimed at determining the effect of scanning velocity on the results of form deviation δ measurement, evaluation of deviation δ measurement uncertainty and the measurement repeatability. The scanning time was checked, too. The obtained results demonstrated feasibility of the chosen CMM and measurement strategy. It was found also that the measurement uncertainty did not depend on the scanning sampling step from 0.05 to 0.2 mm, and the true measurement time was for 30-40% longer than that expected from the nominal scanning velocity.

This paper is devoted to the sintering process of Al₂O₃–SiO₂–ZrO₂ ceramics. The studied method was electroconsolidation with directly applied electric current. This method provides substantial improvements to the mechanical properties of the sintered samples compared to the traditional sintering in the air. The research covered elemental and phase analysis of the samples, which revealed phase transition of high-alumina solid solutions into mullite and corundum. Zirconia was represented mainly by tetragonal phase, but monoclinic phase was present, too. Electroconsolidation enabled samples to reach a density of 3.0 g/cm³ at 1300 °C, while the sample prepared by traditional sintering method obtained it only at 1700 °C. For the composite Al₂O₃—20 wt.% SiO₂—10 wt.% ZrO₂ fabricated by electroconsolidation, it was demonstrated that fracture toughness was higher by 20–30%, and hardness was higher by 15–20% compared to that of samples sintered traditionally. Similarly, the samples fabricated by electroconsolidation exhibited elastic modulus E higher by 15–20%. The hypothesis was proposed that the difference in mechanical and physical properties could be attributed to the peculiarities of phase formation processes during electroconsolidation.