This study focused on improving the mechanical properties of hemp-fiber-reinforced epoxy (HFRE) composites by modifying the surface of hemp fibers (HFs) using dielectric barrier discharge (DBD) plasma treatment. By exposing the fibers to different gas mixtures Ar, Ar+N₂, and Ar+O₂, the surface of the fibers was altered, adding functional groups, increasing surface roughness, and improving crystallinity. The researchers created HFRE composites using both untreated and plasma-treated HF, and then tested their mechanical properties. The results revealed that Ar+O₂ plasma treatment boosted both the tensile strength (by 15.2%) and energy absorption of the composites. To fine-tune the process, the response surface methodology (RSM) was used to determine the most important factors for optimizing the treatment: input power and treatment time. The ideal conditions were found to be 162.63 W of power and 10 min of treatment. These findings highlight the potential of DBD plasma as a reliable method for modifying the surface of hemp fibers, even with changes in the setup or reactor design. Overall, this approach shows great promise for industrial applications, providing an effective way to improve the strength and durability of HFRE composites for a variety of uses.