This study investigates the application of foam asphalt (FA) to enhance the compaction effectiveness of a hot in-place recycling asphalt mixture (HIR-AM) during the HIR process of old road surfaces. Initially, the process parameters for FA preparation were determined through expansion-rate and half-life tests. Subsequently, the study focused on evaluating the impact of FA on the compaction quality of HIR-AM. Performance assessments were conducted through rutting tests, low-temperature bending tests, Hamburg wheel tracking tests, dynamic modulus analyses, and various other experiments to evaluate the road performance of HIR-FAM. Finally, the research findings were validated through practical engineering applications, and the construction process for HIR-FAM was summarized. The research results reveal that the optimal foaming temperature for SBS asphalt is 170 °C, with an ideal water content of 1.7%. Under the same compaction temperature, HIR-FAM demonstrated a significant reduction in void content, ranging from 3.8% to 21.2% compared to HIR-AM. Moreover, a higher proportion of FA usage resulted in a more substantial decrease in void content. Compared to HIR-AM, HIR-FAM exhibited notable improvements, including an 11.6% increase in dynamic stability, a 13.4% enhancement in bending strength, a 13.3% increase in maximum bending strain, an 8.1% improvement in residual stability, and an 8.5% boost in freeze–thaw splitting strength. Furthermore, HIR-FAM demonstrated superior water-thermal stability and resistance to low-frequency loads. Paving a test road verified that the adoption of foam asphalt in thermal recycling led to a compaction density increase of over 0.79% compared to traditional in situ thermal recycling sections, with improved compaction uniformity.

To investigate the effect of recycled engine oil bottoms (REOB) as a compatibilizer on the properties of styrene–butadiene–styrene-modified bitumen (SBS-PMB), this paper studied the preparation method, properties, and micro-mechanism of composite modification of matrix bitumen with SBS and REOB. Firstly, a multi-factor orthogonal experiment determined the optimal preparation scheme of REOB/SBS composite-modified bitumen (REOB/SBS-PMB). Then, the high-temperature stability rheological properties, and anti-aging performance of REOB-PMB were studied by testing Brookfield viscosity, elasticity recovery, and dynamic shear rheology (DSR) and by short-term aging simulation (TFOT). Finally, the microstructure, fraction content, and SBS particle dispersion of 70# matrix bitumen (70-MB), SBS-PMB, and REOB/SBS-PMB were compared and analyzed by tests of Fourier transform infrared spectroscopy (FTIR), rod-shaped thin-layer chromatography, and fluorescence microscopy to reveal the micro-mechanism of REOB improving SBS and bitumen compatibility. The research results showed that the mixing form of SBS and REOB in bitumen was mainly physical swelling and blending, with chemical changes also present that have a minor impact. The light fraction in REOB increased the flowability of bitumen, promoted the swelling of SBS, improved the compatibility between SBS and bitumen, and improved the high-temperature stability and rheological properties while reducing the impact of aging.

Self-melting ice asphalt pavement materials inhibit pavement freezing and improve driving safety. This paper aims to study the long-term salt release characteristics of self-melting ice asphalt mixtures and the impact on pavement after complete salt release. Firstly, a method to accelerate the rapid release of salt based on the Los Angeles abrasion tester. Then, long-term salt release patterns were elucidated under the influence of deicing agent dosage, type of asphalt, and type of gradation. Finally, a quantitative analysis of the pavement performance after complete salt release is conducted. The results indicate that the release efficiency of the Los Angeles abrasion tester method has increased by 91 times compared to the magnetic stirrer immersion flushing method and by 114 times compared to the natural soaking method. The SBS-modified self-melting ice asphalt mixture possesses a longer duration of salt release, but the uniformity of salt release is inferior. Salt release duration is directly proportional to the dosage of deicing agents. SMA-13 self-melting ice asphalt mixture exhibits poorer uniformity in salt release. After complete salt release, high-temperature stability of self-melting ice asphalt mixtures decreased by 31.6%, low-temperature performance decreased by 15.4%, water stability decreased by 26.7%, and fatigue life decreased by 35.9%.

In order to improve the reclaimed asphalt pavement (RAP) dosing and the road performance of recycled asphalt mixtures, this study prepared epoxy recycled binder (ERB) and epoxy recycled mixtures (ERMs) by dosing epoxy asphalt, respectively. The rheological characteristics and microstructure of ERB were comprehensively analyzed using a dynamic shear rheometer (DSR), a bending beam rheometer (BBR), and fluorescence microscopy (FM). The road performance of ERM was evaluated by a four-point bending test, a rutting test, trabecular beam bending test, a freeze–thaw splitting test, an immersion Marshall test, and a uniaxial compression dynamic modulus test. Grey relational analysis (GRA) was used to quantify the correlation between the dosage of epoxy system and road performance indicators. The results show that, after the addition of the epoxy system, the high- and low-temperature rheological properties of ERB were improved by 458.3% and 97.9% compared with those of ordinary asphalt, and the high-temperature performance and fatigue performance of ERM were improved by 220.4% and 80.5% compared with SBS-modified asphalt mixtures. The dynamic modulus test showed that the dynamic modulus of ERM was positively correlated with the dosage of epoxy system. GRA showed that the dosage of epoxy system was most closely related to the fatigue performance of recycled mixtures.

Asphalt pavements suffer from progressive deterioration during service life due to aging, while conventional polymer modifiers raise environmental concerns regarding recyclability and volatile organic compound emissions. Functionalized-biochar derived from renewable biomass offers a sustainable alternative through its tunable surface chemistry and porous structure. This study develops and evaluates a nitrogen-rich, surface-functionalized biochar as a multifunctional asphalt binder modifier and elucidates the synergistic roles of inherent nitrogen and post-synthetic functionalization in governing binder performance. To this end, soybean powder was pyrolyzed to prepare the biochar precursor, which was subsequently characterized to determine its suitable pyrolysis temperature and surface properties. These analyses identified 300 °C as the preferable pyrolysis temperature within the tested range of 200–500 °C, maximizing biochar yield and achieving favorable surface physicochemical properties including the iodine adsorption value, oil absorption value, surface functional groups and pore morphology. To improve surface functionality, the biochar underwent a two-step modification: nitric acid oxidation followed by hydroxymethylation, hereinafter referred to as functionalized-biochar. The influence of functionalized-biochar content on asphalt binder performance was evaluated across dosages of 10–20 wt%, and 15 wt% was identified as the recommended content. Asphalt binder modified with 15 wt% functionalized-biochar exhibited improved high-temperature performance, as evidenced by enhanced rutting resistance factor G*/sin δ values obtained from dynamic shear rheometer testing. Aging resistance also improved, reflected in a lower complex modulus aging index and a higher phase angle aging index. At 15 wt% dosage, the softening point increased by 6 °C, and ductility rose by 10.6 cm relative to the base asphalt (1.9 cm), corresponding to a 557.9% improvement. Penetration declined by 17%, while the complex modulus aging index decreased from 3.44 to 1.68. Notably, the experimental program in this study was limited to binder-scale characterization.