Quantifying defects in carbon-fiber-reinforced polymer (CFRP) composites is crucial for ensuring quality control and structural integrity. Among non-destructive evaluation techniques, thermography has emerged as a promising solution for defect detection and characterization. This literature review synthesizes current advancements in active thermography methods, with a particular focus on vibrothermography and optical thermography, in identifying defects such as delaminations and barely visible impact damage (BVID) in CFRP composites. The review evaluates state-of-the-art techniques, highlighting the advanced applications of optical thermography. It identifies a critical research gap in the integration of vibrothermography with advanced image-processing methods, such as computer vision, which is more commonly applied in optical thermography. Addressing this gap holds significant potential to enhance defect quantification accuracy, improve maintenance practices, and ensure the safety of composite structures.

This study explores the application of low-power vibrothermography (LVT) for detecting barely visible impact damage (BVID) in carbon fibre-reinforced polymer (CFRP) laminates. Composite specimens with varying impact energies (2.5–20 J) were excited using a single piezoelectric transducer with a nominal centre frequency of 28 kHz, operated at a fixed excitation frequency of 28 kHz. Thermal data were captured using an infrared camera. To enhance defect visibility and suppress background noise, the raw thermal sequences were processed using principal component analysis (PCA) and robust principal component analysis (RPCA). In LVT, RPCA and PCA provided comparable signal-to-noise ratios (SNR), with no consistent advantage for either method across all cases. In contrast, for pulsed thermography (PT) data, RPCA consistently resulted in higher SNR values, except for one sample. The LVT results were further validated by comparison with PT and phased array ultrasonic testing (PAUT) data to confirm the location and shape of detected damage. These findings demonstrate that LVT, when combined with PCA or RPCA, offers a reliable method for identifying BVID and can support safer, more efficient structural health monitoring of composite materials.

Detecting and quantifying barely visible impact damage (BVID) in carbon fiber-reinforced polymer (CFRP) materials is a key challenge in maintaining the safety and reliability of composite structures. This study presents the application of low-power vibrothermography to identify and quantify such defects. Using a long-wave infrared (LWIR) camera, thermal data were captured from the CFRP specimens that inhibit BVID. How image processing, specifically principal component analysis (PCA) and sparse principal component analysis (SPCA), can enhance thermal contrast and improve the accuracy of defect size is also explored. By combining low-energy excitation with advanced data analysis, this research aims to develop a more accessible and reliable approach to non-destructive testing (NDT) for composite materials.