The paper studies new high-temperature thermoplastic impregnated unidirectional carbon fiber composites. The research focuses on the effect of thermal and chemical oxidation of the carbon fibers surface on the interfacial interaction between fibers and polysulfone and polyphenylene sulfide as well as thermal and mechanical properties of the composites. The research reveals the interaction between carbon fibers and the polymer matrix depend both on the type of surface treatment and nature of the polymer. The chemical oxidation of carbon fibers results in good interfacial interaction, and the best mechanical properties were observed for tows impregnated with polyphenylene sulfide.

Interfacial interaction is one of the most important factors that affect the mechanical properties of the fiber reinforced composites. The effect of fabrics′ sizing removal from glass fibers’ surface by thermal treatment on the mechanical characteristics of polyethersulfone based composites at different fiber to polymer weight ratios was investigated. Three fiber to polymer weight ratios of 50/50, 60/40, and 70/30 were studied. Flexural and shear tests were carried out to illustrate the mechanical properties of the composites; the structure was studied using Fourier-transform infrared spectroscopy and scanning electron microscopy. It was shown that solution impregnation of glass fabrics with polyethersulfone before compression molding allows to achieve good mechanical properties of composites. The thermal treatment of glass fabrics before impregnation results in an increase in flexural and shear strength for all the composites due to the improvement of fiber–matrix interaction.

Highly oriented UHMWPE films were reinforced with functionalized graphene nanoplates (GNP). GNP was functionalized by deposition of polyaniline (PANI) on the GNP surface. The structure of GNP/PANI was studied by Raman spectroscopy, and the structure of xerogels and films based on UHMWPE was studied by DSC and SEM. PANI promotes the reduction of the GNP aggregation in the UHMWPE matrix and increases the degree of crystallinity due to heterogeneous crystallization. The new lamellar crystal structure has a high drawability. The highest value of the tensile strength 1330 MPa (an increase of 45%) was obtained with a filler content of 2 wt % GNP/PANI, and the highest value of Young’s modulus 41 GPa (an increase of 32%) was obtained with a filler content of 1 wt % GNP/PANI. The effect of GNP with PANI fillers on the dynamic mechanical properties of the UHMWPE films was discussed.

In this study, the mechanical and thermophysical properties of carbon fiber-reinforced polyethersulfone are investigated. To enhance the interfacial interaction between carbon fibers and the polymer matrix, the surface modification of carbon fibers by thermal oxidation is conducted. By means of AFM and X-ray spectroscopy, it is determined that surface modification changes the morphology and chemical composition of carbon fibers. It is shown that surface modification dramatically increases the mechanical properties of the composites. Thus, flexural strength and the E-modulus of the composites reinforced with modified fibers reached approximately 962 MPa and 60 GPa, respectively, compared with approximately 600 MPa and 50 GPa for the composites reinforced with the initial ones. The heat deflection temperatures of the composites reinforced with the initial and modified fibers were measured. It is shown that composites reinforced with modified fibers lose their stability at temperatures of about 211 °C, which correlates with the glass transition temperature of the PES matrix. The thermal conductivity of the composites with different fiber content is investigated in two directions: in-plane and transverse to layers of carbon fibers. The obtained composites had a relatively high realization of the thermal conductive properties of carbon fibers, up to 55–60%.

Since obtaining a highly oriented structure based on a large-scale commercial ultra-high molecular weight polyethylene (UHMWPE) is considered very difficult due to its high molecular weight and melting index, modifying the structure of these cheap commercial UHMWPE brands into a supra-molecular structure with fiber-forming properties by adding a small amount of polyethylene wax (PE-wax) will provide the possibility to obtain highly oriented UHMWPE products with enhanced mechanical and tribological properties. In this work, highly oriented UHMWPE/PE-wax films were prepared. The PE-wax affected the UHMWPE as an intermolecular lubricant. The obtained lamellar structure of the UHMWPE/PE-wax composites had a better processability. The UHMWPE and UHMWPE/PE-wax structures for the xerogels and the films were studied by using differential scanning calorimetry and scanning electron microscopy. The PE-wax presence enhanced the mechanical properties of the UHMWPE/PE-wax films to a high degree. The highest average value of the tensile strength was 1320 MPa (an increase of 78%) obtained by adding a PE-wax content of 1.0 wt.%, and the highest average value of the Young’s modulus was 56.8 GPa (an increase of 71%) obtained by adding a PE-wax content of 2.0 wt.%. The addition of the PE-wax increased the work of fracture values of the UHMWPE/PE-wax films up to 233%. The formation of the cavities was observed in the virgin UHMWPE films more than in the UHMWPE/PE-wax films, and the whitening of the oriented films was related to the crystallization process more than to the cavitation phenomenon. The coefficient of friction of the oriented UHMWPE/PE-wax films improved by 33% in comparison with the isotropic UHMWPE, and by 7% in comparison with the oriented virgin UHMWPE films.