The thermal runaway of lithium-ion batteries is a critical factor influencing their safety. Investigating the thermal runaway characteristics is essential for battery safety design. In this study, the thermal runaway characteristics of 18650 lithium-ion batteries under different SOCs were systematically analyzed by experiment and simulation. It was found that at high SOC (100%), the highly lithium state accelerated lattice oxygen release, promoted the formation of LiNiO and intensified electrolytic liquid oxygenation combustion, while at low SOC (20%), the reduction environment dominated, and the metal Ni and residual graphite were significantly enriched. Gas analysis shows that CO₂ and H₂ account for more than 80%, and their proportion is regulated by SOC. Temperature and pressure monitoring showed that the increase in SOC significantly increased the thermal runaway peak temperature (100% SOC up to 508.4 °C) and pressure (0.531 MPa).The simulation results show that when the battery pack is out of control, the ejection fire and explosion pressure wave are concentrated in the middle and upper region (overpressure up to 0.8 MPa). This study reveals the mechanism by which SOC affects the path of product and gas generation by regulating the oxidation/reduction balance, which lays a theoretical and simulation foundation for the safe design of batteries and the quantitative evaluation of thermal runaway.

In this study, a dynamic response model that incorporates lubricated clearance is developed to examine the evolution of contact and friction in a mechanical system. The dynamic model of a lubricated clearance joint is established by considering the contact, friction, and hydrodynamics. The expression of contact force in normal and tangential directions is developed using elastic contact theory. The lubrication characteristics of a revolute joint are obtained using hydrodynamic theory, which is introduced into the simulation model. This case study is conducted to investigate the effects of design parameters on the dynamic stability of a mechanical system with a lubricated clearance joint. The results elucidate the relationship between lubrication characteristics and vibration response, offering valuable insights for the optimization of mechanical systems.

This work develops a comprehensive analysis method to examine the nonlinear dynamic response of angular contact ball bearings (ACBBs) with variable clearance. Based on the elastic contact theory and friction principle, the nonlinear contact-impact behavior of the ACBB is systematically investigated. A multibody dynamics model incorporating three-dimensional clearance effects is developed. First, the nonlinear vibro-impact dynamics model of the ACBB is presented considering the influence of variable clearance. Second, the kinematic analysis of the ACBB with clearance is planned, and performance tests are performed under variable conditions, which demonstrate the effectiveness of the proposed method. Furthermore, a comparative analysis of a numerical simulation of the ACBBs with variable clearance is performed. The results show that the increase in rotation speed and external load would cause the high-frequency contact impact between ball and raceway. The decline of the deviation ratio for the cage’s mass center velocity illustrates that the motion trajectory of ACBB would be irregular.