This research aims to design an induction heating system and to investigate the effect of power supply and specimen diameter on specimen temperature and frequency on the coil. This study began with the development of an induction heating system that made use of circulating coolers outfitted with Thermoelectric Cooler Materials (TEC). It was intended to keep the temperature of the coil and the Printed Circuit Board (PCB) as low as possible. This study used AISI 4140 steel material with diameter variations of 7 mm, 14 mm, 21 mm, and 28 mm, with power levels of 60 W, 240 W, 540 W, and 960 W. The temperature was measured using a thermocouple connected to the specimen, and the frequency value obtained was measured using an oscilloscope. The research findings show that varying the applied power affects the frequency of the coil and the temperature of the specimen, with the higher the power, the faster the temperature of the specimen rises. The 60 W power can heat the specimen at an average temperature of 470°C and a frequency of 102 kHz. When the power variation is 960 W, the temperature in the specimen is 746°C, and the frequency is 110 kHz. On the temperature and frequency gradient pattern in the 0-600 s period, there are two stages, the first of which is ferromagnetic and the second of which is paramagnetic.
30 September 2020 in AME (Aplikasi Mekanika dan Energi): Jurnal Ilmiah Teknik Mesin
Friction welding is one of the solid-state welding processes that is capable of producing high quality joints for dissimilar materials. This study aims to determine the effect of pressure and welding time on the physical and mechanical properties of friction welding joints of AISI 316 and AISI 4140. The physical are microstructure on interface joint and dimension of flash was investigated. The variation of friction pressure used is 50 kg/cm2, 70 kg/cm2 and 90 kg/cm2, while the time variations used are 35 seconds, 50 seconds and 65 seconds. The results of this study indicate that the greater the friction pressure and friction time applied, the greater the tensile strength achieved is 381.50 N/mm2. The effect of increasing friction pressure variations can reduce the value of weld joint hardness, but conversely if the friction time increases, the hardness value in the weld joint area will also increase. It was proven that in the variation of the minimum friction pressure the hardness achieved was 530.5 VHN but the maximum friction pressure variation only reached 352.2 VHN. The microstructure test show that phase transformation occurs which results in different grains from the parent metal area.
Welding is a process of joining two or more substances that are based on the principles of diffusion processes, resulting in unification on the materials to be joined. The strength of the weld joint is determined by several parameters, including the weld bead width and the penetration. The width of the weld bead especially the upper part can be determined by looking directly through the CCD (Charge-Coupled Device) camera. But it is difficult to observe the back bead width directly since in practice it is impossible to install the CCD camera at the bottom of specimen. In this paper, Tungsten Inert Gas (TIG) Welding with the welding speed is controlled by the microcontroller for the purpose of adjusting the back bead width has observed. The back bead width is estimated based on data of weld bead width obtained from machine vision, welding speed, and currents that used in this experimental. It's used to obtain a series of data which would have conducted as initial experiments to train and build the neural network system. Results showed that the back bead width is 3 mm on the current 55 A, 60 A, and 65 A have an average error of each current of 0.11 mm, 0.09 mm, and 0.12 mm.
30 June 2023 in Jurnal Penelitian Pertanian Terapan
Corn shelling tools have developed in Indonesia ranging from very simple corn shellers to mechanical corn shellers. However, the maize sheller with a medium-scale capacity has not been well developed. The research objective was to design and analyze the performance of a medium-capacity portable corn sheller machine to meet the maize harvest processing process, which can increase productivity, the quality of maize shelled with medium-scale capacity and also develop a new shelling tool design. This research was conducted in 3 stages, namely field observation, design, and machine performance. The results showed a corn sheller machine with a 0.5 hp electric motor. The results of the work show that the speed of the shelling process is very influential on the results of the shelling. The higher the speed of the shelling process, which is 2400 rpm, the better or no leftover corn is shredded. <!-- Start Dimensions Badge --> <!-- End Dimensions Badge -->