Ultra-high-molecular-weight polyethylene (UHMWPE) fabric is widely used in many fields due to its excellent properties such as high modulus, high strength, and impact resistance. However, its high flammability prevents its application in high-temperature environments. Therefore, it is important to develop multifunctional UHMWPE fabric to meet its different requirements in firefighting, military, and other scenarios. Here, we have prepared a durable flame-retardant superhydrophobic UHMWPE fabric by a simple coating method. A polyurethane solution mixed with decabromodiphenylethane and antimony trioxide is scraped on the surface of the fabric to form a coating, which endows the fabric with flame retardancy. The sprayed fluorinated hydrophobic agent provides superhydrophobic properties to the fabric. It is worth mentioning that plasma pretreatment greatly improves the adhesion properties of the coating by stimulating the active groups on the surface of the fabric. Tests have shown that the adhesion between the coating and the surface of the plasma-treated UHMWPE fabric has been greatly improved. The limiting oxygen index value of the coating UHMWPE fabric has increased by 90%, and it immediately extinguishes after leaving the flame, demonstrating excellent flame retardancy. The contact angle between its surface and water reaches 156°, exhibiting excellent superhydrophobicity and self-cleaning properties. This study provides a simple, convenient, and effective method for the development of multifunctional UHMWPE fabric, greatly expanding its application scenarios and providing ideas for future development.

This research employed triethylenetetramine as a chelating agent to successfully synthesize a chelating-functional waterborne polyurethane (CWPU) dispersion by adjusting the ratio of hard and soft segments and optimizing the molecular structure through the use of a chain extender. This allowed for the establishment of a stable WPU/Ag composite emulsion system upon the addition of silver nitrate, and during the film formation process, the reducing properties of polyols were employed to in situ reduce Ag⁺, resulting in the formation of silver nanoparticles (AgNPs). Structural characterization analyses, including FTIR and XRD, verified that the reduced AgNPs were evenly distributed in the WPU matrix, and SEM observations revealed the presence of reduced AgNPs on the film. Further, contact angle and TG tests were performed to explore the impact of AgNPs on the hydrophilicity and thermal stability of the film. By applying WPU/Ag to cotton fabric through a padding finishing technique, the fabric retained a breathability of over 64.7% and mechanical properties exceeding 70.9%. Following 20 standardized washes, the antibacterial efficacy against Escherichia coli and Staphylococcus aureus remained above 99%. Even after undergoing 1200 abrasion tests, the antibacterial efficacy for both bacteria was sustained at over 93%, and the antibacterial rate continued to exceed 99% after a 6 h immersion in hot water. These findings suggest that the composite material possesses outstanding thermal stability, durability, and mechanical characteristics. This research offers a new methodology for the development of textiles that combine both usability and prolonged antibacterial efficacy.