Parameters affecting the kinetics of the dissolution of β-spodumene with hydrofluoric acid have been investigated. The experimental tests were carried out in a closed vessel. The influence of several parameters, such as stirring speed, temperature, and reaction time were studied in order to deduce the kinetics of the dissolution reaction. The other parameters, particle size −45 μm; HF concentration 4% v/v, and the solid–liquid ratio 0.95% w/v were kept constant. The results indicate that the stirring speed does not have an important effect on the dissolution of the mineral above 330 rpm. The extent of the leaching of β-spodumene increases with temperature and reaction time augmentations. Scanning electron microscope (SEM) analyses of some residues in which the conversion was lower than 30% indicated a selective attack on certain zones of the particle. The treatment of the experimental data was carried out using the Modelado software. The model that best represents the dissolution of the mineral is the following: ln(1 − X) = −b1 [ln(1 + b2t) − b2t/(1 + b2t)]. This model is based on “nucleation and growth of nuclei” theory, and describes the style of attack physically observed by SEM on the residues.
This work describes the development of a new process for the recovery of Li, Al and Si along with the proposal of a flow sheet for the precipitation of those metals. The developed process is comprised of lepidolite acid digestion with hydrofluoric acid, and the subsequent precipitation of the metals present in the leach liquor. The leaching operational parameters studied were: reaction time, temperature and HF concentration. The experimental results indicate that the optimal conditions to achieve a Li extraction higher than 90% were: solid-liquid ratio, 1.82% (w/v); temperature, 123 °C; HF concentration, 7% (v/v); stirring speed, 330 rpm; and reaction time, 120 min. Al and Si can be recovered as Na3AlF6 and K2SiF6. LiF was separated from the leach liquor during water evaporation, with recovery values of 92%.
Lithium (Li) is considered a strategic element whose use has significantly expanded. Its current high demand is due to its use in lithium ion batteries for portable electronic devices, whose manufacture and market are extensively growing every day. These days there is a great concern about the final disposal of these batteries. Therefore, the possibility of developing new methodologies to recycle their components is of great importance, both commercially and environmentally. This paper presents results regarding important operational variables for the dissolution of the lithium and cobalt mixed-oxide (LiCoO2) cathodes from spent lithium ion batteries (LIBs) with hydrofluoric acid. The recovery and synthesis of Co and Li compounds were also investigated. The dissolution parameters studied were: temperature, reaction time, solid-liquid ratio, stirring speed, and concentration of HF. The investigated recovery parameters included: pH, temperature, and time with and without stirring. The final precipitation of lithium fluoride was also examined. The results indicate that an increase in the HF concentration, temperature, and reaction time favors the leaching reaction of the LiCoO2. Dissolutions were close to 60%, at 75 °C and 120 min with a HF concentration of 25% (v/v). The recovery of Co and Li were 98% and 80%, respectively, with purities higher than 94%. Co and Li compounds, such as Co3O4 and LiF, were synthesized. Furthermore, it was possible to almost completely eliminate the F− ions as CaF2.
The progressive depletion of primary sources to obtain metals has led to the search for alternative sources for their recovery. In the particular case of titanium, titaniferous sands are a viable option for obtaining this metal. This paper presents the results of the dissolution of titanium from titaniferous sands of Buenos Aires province (Argentina) in a laboratory autoclave (450 mL of capacity). The operating parameters studied were as follows: different acids (HF, H2SO4 and mixtures of these acids); leaching agent concentration, 5–20% v/v; temperature, 75–150 °C; time, 30–180 min; solid–liquid ratio, 0.9–3.6% w/v; stirring speed, 110–550 rpm. The obtained results indicate that the increase in the leaching agent(s) concentration, temperature and time of contact with the acid mixtures have a marked effect on the dissolution reaction of titanium. Optimal conditions to achieve 89% extraction of titanium were obtained by leaching at 123 °C, 330 rpm, 80 min and 1.8% w/v with a mixture of 15% HF (v/v) and 10% H2SO4 (v/v).
The lithium market has been expanding due to the high demand for lithium-ion batteries, which are essential for electric and hybrid vehicles as well as portable devices. This has driven the search for new lithium ore deposits and the development of more efficient extraction and processing technologies. The main methods used for lithium extraction from hard rock ores include the acid process, the alkaline process, and chlorination roasting. This study investigated a chlorination process applied to α-spodumene extracted in Brazil for lithium chloride (LiCl) production. The ore underwent thermal treatment in the presence of calcium chloride (CaCl2) and magnesium chloride (MgCl2), followed by water leaching at 90 °C. The thermodynamics of the α-Li2O·Al2O3·SiO2 system, combined with calcium and magnesium chlorides, was analyzed using HSC 5.1 software. The main objective of this study was to produce lithium chloride from alpha spodumene and avoid decrepitation of the ore to the beta phase before mixing with the reagents, making the process faster and less expensive compared to traditional extraction methods. Pyrometallurgical tests were conducted in a muffle furnace, varying the molar ratio between chlorides (MgCl2:CaCl2) at 1:0, 0:1, 1:1, 2:1, and 1:2 and the mass ratio of spodumene to chlorides at 1:4, 1:6, and 1:8. The best lithium extraction result was approximately 95%, the conditions for obtaining the result were a spodumene:chloride ratio of 1:6 and a molar ratio between chlorides of 2:1. The results provide a better understanding of the chlorination roasting process and demonstrate the potential of the chlorination technique as a viable alternative to conventional lithium extraction methods.