A bench test apparatus was developed to address the impact of varying terrain undulation on sowing depth in multi-row wheat sowing machines. In addition, a real-time sowing depth control model was proposed and implemented, enabling automatic adjustment of the sowing depth and ensuring uniform seed placement. The model operates by first specifying a target sowing depth, then acquiring real-time sowing depth measurements via a laser range sensor and terrain feature data ahead of the machine via an array-based LiDAR sensor. These two data streams undergo multi-sensor fusion to produce an accurate error and error rate. A fuzzy PID control algorithm then performs online parameter tuning of the PID gains, generating the control output needed to drive the stepper motor and adjust the depth-limiting wheel height, thereby precisely regulating the sowing depth. Experimental results demonstrate that under representative test conditions, the system achieves excellent sowing depth control performance; average error reductions of 10.7%, 22.9%, and 9.6% were observed when using fuzzy PID control versus no control. This work provides a technical foundation for intelligent sowing depth control in wheat sowing machines and lays the groundwork for future in-field adaptive operation and multi-scenario integrated control.

To address the issue of reduced sowing depth detection accuracy caused by varying soil topography during the operation of wheat row drills, an indoor bench test device suitable for wheat row drills was developed. The device integrates a laser sensor and an array sensor for terrain and sowing depth detection. The laser sensor provides the detected sowing depth values, while the array sensor captures different terrain features. The actual sowing depth values are obtained through the indoor experimental setup. The experiment includes three types of terrain: convex, concave, and flat. The terrain slope matrix is obtained using the array sensor, and terrain feature values are extracted. The laser sensor is then used to obtain the detected sowing depth, and the actual sowing depth is manually measured. PCA analysis is conducted to correlate terrain feature values with sowing depth deviations. Results indicate that under different terrain conditions, the slope mean and slope standard deviation are the main components affecting sowing depth deviations. Compared to using a single sensor, this system enables more accurate sowing depth measurement by analyzing terrain features. The device provides valuable data support for controlling sowing depth under varying terrain conditions in subsequent operations.

The self-propelled straw pickup baler in agricultural work is responsible for collecting and compressing straw to facilitate transportation and storage, while reducing waste and environmental pollution. Like other agricultural equipment, the straw pickup baler is a complex mechanical system. During operation, its excitation characteristics under multi-source stimuli and the coupling characteristics of various components are not yet clear. This paper analyzed the excitation mechanics property of each component of the self-propelled straw pickup baler and established balance equations. Based on the balance equations, the coupling characteristics of the structures were studied. Through experiments collecting excitation signals from multiple devices under different operating conditions, the vibration excitation signals of each component were obtained. The experiments revealed that the excitation and coupling signals in the Z direction are particularly evident. Based on experiments, the effective Z-direction vibration signal value on the left front of the chassis exceeds 7 m·s², while on the right front it increases from 1.995 m·s² to 7.287 m·s², indicating the most intense vibration direction. It was also found that, at the driver’s cab, the effective Z-direction vibration signal values at two response points, 11 and 12, both exceed 7 m·s². The data indicate significant vibrations occur in both the longitudinal and vertical directions. Using the Signal Analyzer module in MATLAB for signal processing, it was found that the prominent filtered signals consist of combustion excitation harmonics and continuous low-frequency vibrations from the compression mechanism. The periodic reciprocating compression motion of the crank-slider mechanism causes sustained impacts on the frame, leading to periodic changes in the vibration amplitude of the chassis. Thus, the vibration reduction of the compression mechanism’s periodic motion is key to reducing the overall vibration of the machine.

Due to the complex operating environment of combine harvesters, uneven terrain, multiple vibration sources, and complex transmission systems, failures easily occur in critical working components, especially the bolted connections of the vibrating screen. To address these issues, this study first established a bolt-tightening mechanical model. Secondly, a finite element simulation of the preload force was performed using Ansys Workbench software (2023R2). The simulation results showed that the bolt head area exhibits a ring-shaped strain distribution. To determine the critical state of bolt loosening, a single-bolt loosening test was conducted. The experimental results indicated that when the bolt pressure decreased to 78.4 N and the torque decreased to 0.5 N·m, bolt loosening intensified, and the pressure value showed a sharp decreasing trend. These pressure and torque values can be defined as the bolt loosening threshold, providing an important reference basis for subsequent monitoring and early warning. Finally, to more realistically simulate actual working conditions, a combine harvester field vibration test was conducted. By arranging triaxial acceleration sensors on the bolted connections of the vibrating screen, acceleration signals were collected under both low-speed and high-speed field operating conditions. Time–frequency analysis was performed on the signals to extract characteristic values for each measurement point. The field vibration test results showed that the characteristic values of the transmission shaft bolt structure of the vibrating screen were at a relatively high level, indicating that this part is subjected to a large vibration load. Furthermore, frequency domain feature analysis revealed that the vibration frequency components in this area are complex, which further increases the risk of bolt loosening. This study provides an in-depth analysis of the loosening characteristics and vibration characteristics of the vibrating screen’s bolted connections in combine harvesters. The results provide an important theoretical basis and technical support for the online monitoring of failures in the vibrating screen’s bolt structure.

Rice combine harvester conveyor troughs and their bolted connections are susceptible to vibration-induced failure due to operational and environmental excitations. Addressing the challenge of predicting the state of the combine harvester’s conveyor trough bolted structure prior to vibration-induced failure, this study addresses this by investigating signal analysis, system design, and condition identification for these critical components. Firstly, multi-point vibration signals from the conveyor trough were acquired and analyzed in the time-frequency domain. The analysis pinpointed the X-direction at the trough-frame connection (Point 5) as the most responsive location, with RMS peaking at 6.650 during header start-up (vs. 0.849 idle). Significant responses were also noted at Point 3 (Y-dir, 4.628) and Point 6 (X-dir, 3.896) under certain conditions (where Z-direction responses were minimal), identifying critical points that form the basis for condition assessment. Secondly, a vibration acquisition system was developed using a high-performance AD7606 ADC and A39C wireless technology. It features 16-bit resolution (0.00076 mm/s theoretical sensitivity), 8-channel synchronous sampling up to 200 kSPS, and rapid (0.8 s) wireless data transmission. This system meets the demands for high-frequency, high-precision monitoring of the bolted structure. Finally, after comparing machine learning algorithms, Support Vector Machine was chosen for its superior performance. Using a one-vs.-one strategy and data from critical points, an operational condition identification model was developed. Validation with field data confirmed high accuracy (96.9–99.7%) for principal states and low misclassification rates (<5%). This allows for precise identification of the bolted structure’s working status. The research presented in this study offers effective methodologies and technical underpinning for the condition monitoring of critical structural components in rice combine harvesters.

The combine harvester, as a multi-component machine comprising a cutting table, a conveyor, a threshing cylinder, and other components, experiences significant stress and bolt failures in cutting table-conveyor structures due to inherent excitation and the cutting table’s cantilevered design. To address bolt loosening monitoring in the critical joint, this paper designed a Wheatstone bridge circuit-based wireless monitoring system and a multi-channel Wheatstone bridge sensor, enabling multi-bolt monitoring on combine harvesters. Utilizing LoRa wireless communication, the system effectively overcomes the wiring complexity and deployment difficulties of traditional agricultural machinery bolt monitoring systems. The Wheatstone bridge sensor can precisely monitor pre-tightening forces up to 150 kN for M12–M24 bolts. A calibration test based on dynamic time warping (DTW) accurately fitted the sensor’s response to pressure and displacement with determination coefficients of 0.9780 and 0.9753. Then, a validation test focusing on connection bolts revealed a 95.12% overlap between the simulated measurement range and the calibration range under pre-tightening conditions. Furthermore, fitting curves for simulated measurements against tightening torque and angle yielded coefficients of determination of 0.9945 and 0.9939, which demonstrated accurate fitting of pre-tightening conditions and defined the monitoring range of 3.02 × 10¹² to 3.49 × 10¹². Finally, combined with simulation results, a field performance test confirmed the sensor’s ability to detect minute 5% pre-load reductions, achieve 200 ms data transmission to a host computer, and maintain lossless data transmission over 1.2 km. This sensor and system design provided a valuable reference for bolt loosening monitoring in combine harvesters and other agricultural machinery.