The selective separation of chalcopyrite from pyritic ores represents a major industrial challenge due to inadvertent copper activation. This study systematically investigates the batch flotation kinetics of a complex sulfide ore (Draa Sfar North, Morocco) using a first-order kinetic model (). The impacts of pulp pH, chemical depressants, and specialized collectors were evaluated to optimize the copper/iron selectivity index (). The results reveal a high-alkalinity paradox: At pH 11.0, chalcopyrite kinetics experience a severe passivation bottleneck (). At pH 11.5, selectivity collapses () due to persistent iron sulfide floatability (). Conversely, natural pH () provides a superior baseline (), where 40 g/t sodium cyanide (NaCN) yielded a peak index of . As an eco-friendly substitute, sodium lignosulfonate (LSNa) achieved outstanding performance (), reducing iron kinetics to their lowest level () via ferric–anionic complexation. Furthermore, Danafloat 271 secured the highest collector-driven selectivity () by suppressing the iron matrix () following Hard–Soft Acid–Base principles. This study clarifies specific aspects of selective copper–iron flotation, demonstrating that natural pH circuits with green depressants or selective collectors offer a sustainable alternative.
17 January 2023 in Journal of the Southern African Institute of Mining and Metallurgy