In the midst of a huge demand for high-precision miniaturized medical implants made up of potential biomaterials, the biomedical Ti-6Al-4V alloy meets the uncompromising standards for longevity, biocompatibility, and sterilizability required to interact with living cells in medical settings. This research tailored the existing capabilities of a traditional micro-electric discharge machining (µ-EDM) setup by adding 0, 2, 4, 6, 8, and 10 g/l bioactive zinc powder particle concentrations (PPCs) to the dielectric. A copper and brass micro-tool electrode (C-µ-TE and B-µ-TE) was employed in association with each PPC. Experiments were executed using the one-variable-at-a-time (OVAT) approach. Machining time and dimensional deviation were chosen as the response variables of Zn powder mixed-micro-EDM (Zn-PM-µ-EDM). According to the analytical findings, the combination of C-µ-TE and 6 g/l Zn PPC achieved 23.52%, 3.29%, and 17.96% lesser machining time, dimensional deviation, and recast layer thickness, respectively, compared to the B-µ-TE. The detailed study of this surface endorsed a significant modification in terms of improved recast layer thickness (26.44 µm), topography (Ra = 743.65 nm), and wettability (contact angle < 90 deg), suggesting its dental application. In addition, the observation of ZnO and TiO in X-ray diffraction and appealing in vitro cytocompatibility encourage the subsequent biological and therapeutic studies to validate the anticipated antiviral activity of the modified Ti-6Al-4V alloy surface against coronavirus (COVID-19).

Natural fiber-reinforced composites have become an important field of research due to their environment-friendly nature, low cost, lightweight, and excellent mechanical properties. In the current study, natural composites were fabricated by the hand layup technique to investigate the influence of pineapple leaf fiber (PALF) orientation on the mechanical properties and water absorption behaviors of epoxy composites. Pineapple leaf fibers, known for their natural fiber reinforcement capabilities, were incorporated into polymer matrices at various orientations (45°, 60°, 75°, and 90°) to evaluate their impact on the composite’s performance. Mechanical properties (tensile strength, flexural strength, impact energy, and micro-hardness) were assessed to understand how fiber alignment influences the overall structural integrity of the composite. Additionally, the water absorption characteristics of the fabricated composites were assessed by immersing specimens in water and measuring water uptake over time. Results revealed that fiber orientation plays a crucial role in enhancing mechanical strength and tribological properties, with composites reinforced with fibers aligned at 90° demonstrating efficient load transfer and reduced water absorption. Conversely, composites with fibers oriented at 45° showed relatively lower mechanical strength, higher water absorption, and lower tribological performance. These findings suggest that the optimization of fiber orientation in polymer composites can lead to enhanced performance and durability, making them suitable for an extensive range of eco-friendly and sustainable applications.