In this article, thermodynamic studies of modeling the formation of the main minerals of cement clinker as a function of the Gibbs energy (ΔG) on temperature were investigated. The temperature range of the studies was 873-1873 K. In the course of modeling studies, the reactions of formation of cement clinker minerals (C2S - belite, C3S - alite, C3A – three calcium aluminates, C4AF – four calcium aluminium ferrite) from standard raw materials and non – standard-technogenic raw materials containing non-ferrous metals were calculated. Equations describing the dependence of the Gibbs energy on temperature with approximation coefficients (R2) equal to 0.99 are found. According to the results of the conducted studies, the beginning (Tb) temperatures of the course of the compared clinker formation reactions were determined, which were 1008 K for the standard reaction, and 1023 K for the non-standard reaction. It was found that the reactions begin to occur in the temperature intervals for the standard (1008 K – 1873 K), for the non - standard (1023 K - 1873 K). At the same time, the values at the initial stage of the course of the standard reaction have a more negative value of the Gibbs energy than the non-standard reaction. With a further increase in temperature, it becomes evident that the Gibbs energy of the non-standard reaction of mineral formation in the temperature range 1173-1873K becomes more negative in comparison with the values of the standard reaction and exceeds its values from 9 to 19.01%.

Link for citation: Smirnov P.V., Zhakipbayev B.E., Staroselets D.A., Deryagina O.I., Batalin G.A., Gareev B.I., Vergunov A.V. Diatomites and opoka from Western Kazakhstan deposits: lithogeochemistry, structural and textural parameters, potential of use. Bulletin of the Tomsk Polytechnic University. Geo Аssets Engineering, 2023, vol. 334, no. 7, рр. 187-201. In Rus. The relevance. In recent decades, individual studies in the Republic of Kazakhstan have been aimed at expanding the potential of using rocks of large and industrial exploitation of silicite deposits for revising their physicochemical, mineralogical parameters, and assessing the prospects for expanding their use in new industries and technologies in the construction and technical industries, materials science based on deep chemical processing of mineral raw materials. The article presents new data on the chemical-mineralogical and structural parameters of diatomites from the Utesai deposit and opoka from the Taskala deposit of the Republic of Kazakhstan. The main aim: comprehensive analysis of the chemical-mineral composition and structural and textural features of rocks from two largest deposits of silicon raw materials in the Western part of Kazakhstan – the Utesai diatomite deposit and the Taskala opoka deposit. Objects: diatomites of the Utesai deposit and opoka of the Taskala deposits in the western part of the Republic of Kazakhstan. Methods: field research, lithological and petrographic analysis of thin sections, X-ray diffraction analysis, differential thermal analysis, scanning electron microscopy, X-ray fluorescence analysis. Results. The studied diatomites and opoka are characterized by a high degree of homogeneity; they are represented by typical phases for silicic rocks of the region – opal-CT, clay minerals with an admixture of quartz and feldspars. From the mineralogical point of view, the most obvious difference between the studied diatomites and the Trans-Urals is the significant content of kaolinite – over 10 %, while in the diatomites of the Trans-Urals, the main clay component is smectite and mixed-layer illite-smectite formations. The rocks under consideration are clayey diatomites and clayey flasks, the total content of basic oxides allows us to characterize raw materials as medium quality, most suitable for the production of foam glass materials, and, in particular, glass fiber, in the production of which alumina is an important functional component. At the same time, the significant content of clay and other impurities does not allow us to recommend such raw materials for the production of filter and sorbing materials.

The main problem of cement production is to reduce energy consumption and reduce the amount of greenhouse gases CO2 emitted into the atmosphere. The prerequisite for solving the problem is: the use of man-made waste and unconventional raw materials in the composition of the charge and the reduction of limestone content from 85% to 70-75% as a source of CO2 gas. The article presents the results of the studied technogenic waste and the suitability of non-traditional raw materials such as tefritobazalt, coal mining waste, and lead slag. The chemical and mineralogical composition of the materials and their suitability for obtaining environmentally friendly clinker have been established. The possibility of obtaining cement clinker using low-energy resource-saving technologies is shown. Clinker formation processes in the developed mixtures are completed at a temperature of 1350 °C, which, with the coal contained in the waste, will reduce the consumption of fuel injectors and reduce CO2 emissions into the atmosphere. In the developed low-energy mixtures, the specific consumption of raw materials for obtaining 1 ton of clinker is reduced to 1516-1525 kg, which is significantly lower than in traditional raw mixtures. Alite crystals are large, reaching 100-140 microns. The content of clinker minerals is C3S-57.88%, C2S-18.82%, C3A-6.46% and C4AF-11.61%. Disposal of large-tonnage waste will reduce environmental pollution and improve the environmental situation in the region.

Three series of experiments have been conducted to study the possible replacement of quartz sand with opoka in the composition of the initial charge for gl

The feasibility of producing high-quality zinc phosphate cement based on a frit-sintered mixture of ZnO, SiO₂, MgO, and Bi₂O₃ oxides, with the addition of phosphorous slag and an aqueous solution of orthophosphoric acid as the mixing liquid, was demonstrated. The raw materials used for zinc phosphate cement preparation were investigated using various physicochemical analysis methods. It was found that the phosphorous slag contains silicon oxide (37.6%), aluminum oxide (4.49%), calcium oxide (42.4%), magnesium oxide (2.19%), as well as fluorine (1.94%) and calcium fluoride (4.91%). The slag predominantly consists of an amorphous glassy phase with minor inclusions of crystalline components. During the sintering process, the addition of 1.5–3.0 wt.% phosphorous slag to the frit promotes the formation of low-melting eutectics due to the presence of fluorides, resulting in a 100 °C reduction in the sintering temperature. An optimal zinc phosphate cement powder composition was developed, comprising: ZnO—83.0%, MgO—9.0%, SiO₂—3.5%, Bi₂O₃—3.0%, and phosphorous slag—1.5%. The resulting sintered product exhibited a whiteness of 97.8%, which exceeds that of the reference sample by 2.6%. Upon mixing the powder with the mixing liquid, zinc ions are released first, initiating a chemical reaction that leads to the formation of zinc, magnesium, and aluminum phosphates. The compressive strength of the resulting composite cements ranged from 101.8 to 111.9 MPa, fully complying with the requirements for cement grade as specified in GOST 31578-2012.