When developing deep subsurface infrastructure in areas with intense geothermal activity, the significant temperature gradient inevitably leads to low-temperature contraction and high-temperature expansion of the rock body, resulting in changes in the rock’s mechanical properties. These thermodynamic effects can easily lead to the destabilization and subsequent collapse of the rock. There exists a pressing necessity to methodically evaluate the surrounding rock stability encountered in deep underground engineering under the action of thermal-solid coupling. This study constructed a multi-physical field coupling nonlinear calculation model based on a high-precision three-dimensional finite difference method, systematically analyzed the interdependent effects between the original rock temperature and excavation-induced disturbance, and then analyzed the dynamic changes in temperature, stress, and displacement fields along with plastic zone of surrounding rock of the deep underground engineering under thermal-solid coupling. The results indicate that the closer to the excavation contour surface, the lower the surrounding rock temperature, while the temperature gradient increased correspondingly. The farther away from the excavation contour face, the closer the temperature was to the original rock temperature. As the original rock temperature climbed from 30 °C to 90 °C, the increment of vault displacement was 2.45 times that of arch bottom displacement, and the influence of temperature change on vault deformation was more significant. The horizontal displacement magnitudes at the different original temperatures followed the following order: sidewall > spandrel > skewback, and at an original rock temperature of 90 °C, the sidewall horizontal displacement reached 15.31 cm. With the elevation of the original rock temperature, the distribution range and concentration degree of the maximum and minimum principal stresses increased obviously, and both were compression-dominated. The types of plastic zones in the surrounding rock were mainly characterized by shear stress-induced yielding and tensile stress-induced damage failure. When the original rock temperature increased to 90 °C, the rock mass extending up to 1.5 m from the excavation contour surface formed a large area of damage zone. The closer the working face was to the monitoring section, the faster the temperature dropped, and the displacement changed in the monitoring section. The findings offer a theoretical basis for engineering practice, and it is of great significance to ensure the safety of the project.

Tunnel construction in weak and fractured strata often faces risks such as tunnel face instability and large deformation of surrounding rock, which are difficult to effectively control using conventional support methods. Based on the engineering background of the No. 8# TA Tunnel in the F3 section of Georgia’s E60 Highway, this study employed ADECO-RS and developed a 3D numerical model with finite difference software to simulate full-face tunnel excavation process. The influence of advanced reinforcement measures on the stability of the surrounding rock was systematically investigated. The control effectiveness of different advanced reinforcement schemes was evaluated by comparing the displacement field, stress field, and plastic zone distribution of the surrounding rock under three conditions: no support, advanced pipe roof support, and a combination of pipe roof and glass fiber bolts. A comprehensive quantitative analysis of the synergistic effect of the combined reinforcement was also performed. The results indicated that significant extrusion deformation of the tunnel face and vault settlement occurred after excavation. The pressure arch developed within a range of 17.5 to 22 m above the tunnel vault. The surrounding rock of this tunnel was classified as type B (short-term stable). Deformation primarily occurred within one tunnel diameter ahead of the face, with the deformation rate significantly reduced after support. Advanced pipe roof support effectively restrained surrounding rock deformation, while the combination of advanced pipe roof and glass fiber bolts delivered better performance: reducing final convergence by 73.10%, pre-convergence by 82.69%, and face extrusion by 87.66%. The combined support also contracted the pressure arch boundaries from 17.5 to 22 m to 6–12.5 m, reduced the extent of major principal stress deflection, and significantly shrinks the plastic zone. Glass fiber bolts played a key role in controlling plastic zone expansion and ensuring stability. This study provides theoretical and numerical references for safe construction and advanced support design in tunnels under complex geological conditions.