A study was conducted to validate the plain bagel baking process as an effective kill-step in controlling Shiga toxin-producing Escherichia coli (STEC) in the event of pre-baking contamination originating from flour. Unbleached bread flour was inoculated with five strains of STEC and dried back to its original water activity levels. The inoculated flour was used to prepare the bagel dough, proofed, boiled for 2 min, and baked at 232.2 °C (450 °F) for 14 min mimicking the commercial manufacturing process. Additionally, water activity (a_w) and pH in plain bagels during baking, and thermal inactivation kinetics (D- and z-values) of STEC in plain bagel dough were studied. The results clearly demonstrated that baking plain bagels at 232.2 °C (450 °F) for 14 min will result in at least a >5 log reduction in the STEC population, thus providing an effective kill-step assuring the safety of the finished food products. The pH of plain bagels increased significantly from pre-proofed plain bagel dough to seven min into the baking process, reaching a final value of 5.83. The water activity of the crust and crumb portions of plain bagels was significantly different during the baking process. The D-values of STEC in plain bagels at, 56, 59, and 62 °C were 26.3 ± 1.55, 9.0 ± 0.27, and 2.50 ± 0.15 min with a z-value of 5.8 ± 0.16 °C.

This study aimed to evaluate the effectiveness of the chewy chocolate chip granola bar manufacturing process on Salmonella survival originating from old‐fashioned (rolled) oats. The old‐fashioned oats were mist inoculated with a 5‐serovar Salmonella cocktail and dried back to their pre‐inoculated water activity levels. The inoculated oats containing Salmonella were toasted at 162.7°C (325°F) for 4, 8, and 12 min before mixing with unsalted butter, brown sugar, honey, rice crisps, salt, and vanilla extract to prepare a chewy chocolate chip granola bar. The microbial analysis demonstrated that chewy chocolate chip granola bars prepared from oats toasted for 4, 8, and 12 min resulted in 2.64 ± 0.41, 4.09 ± 0.25, and 6.04 ± 0.22 CFU/g reduction in Salmonella population, respectively. Water activity varied throughout the process, whereas pH showed a significant decrease at the end of the chewy chocolate chip granola bars manufacturing process. The chewy chocolate chip granola bar manufacturing process involving toasting oats at 162.7°C (325°F) for 12 min demonstrated the highest reduction in Salmonella population assuring the safety of the finished food product.