Due to the problem of load varying or environment changing, machinery equipment often operates in multimode. The data feature involved in the observation often varies with mode changing. Mode partition is a fundamental step before fault classification. This paper proposes a multimode classification method based on deep learning by constructing a hierarchical DNN model with the first hierarchy specially devised for the purpose of mode partition. In the second hierarchy , different DNN classification models are constructed for each mode to get more accurate fault classification result. For the purpose of providing helpful information for predictive maintenance, an additional DNN is constructed in the third hierarchy to further classify a certain fault in a given mode into several classes with different fault severity. The application to multimode fault classification of rolling bearing fault shows the effectiveness of the proposed method.
4 October 2023 in Expert Systems with Applications
Rotating machinery usually suffers from a type of fault, where the fault feature extracted in the frequency domain is significant, while the fault feature extracted in the time domain is insignificant. For this type of fault, a deep learning-based fault diagnosis method developed in the frequency domain can reach high accuracy performance without real-time performance, whereas a deep learning-based fault diagnosis method developed in the time domain obtains real-time diagnosis with lower diagnosis accuracy. In this paper, a multimodal feature fusion-based deep learning method for accurate and real-time online diagnosis of rotating machinery is proposed. The proposed method can directly extract the potential frequency of abnormal features involved in the time domain data. Firstly, multimodal features corresponding to the original data, the slope data, and the curvature data are firstly extracted by three separate deep neural networks. Then, a multimodal feature fusion is developed to obtain a new fused feature that can characterize the potential frequency feature involved in the time domain data. Lastly, the fused new feature is used as the input of the Softmax classifier to achieve a real-time online diagnosis result from the frequency-type fault data. A simulation experiment and a case study of the bearing fault diagnosis confirm the high efficiency of the method proposed in this paper.
An improved discrete migrating birds optimization (IDMBO) algorithm is presented in this work to solve the no-wait flow shop scheduling problem (NWFSSP) with makespan criterion. In the algorithm, all of the solutions in population are treated as birds aligned in a V formation named the leader and followers. To guarantee the quality and the diversity of initial population, the leader is provided by the standard deviation heuristic (SDH) algorithm, and the rest (the followers) are generated randomly. Given that IDMBO is a neighborhood-based search algorithm, the quality of algorithm depends heavily on the neighborhood structures, where the two variants of the hybrid multi-neighborhood strategy, which are multiply neighborhood structures are embedded in variable neighborhood search (VNS) in different forms, are performed to generate the neighborhood solutions for leader and followers, respectively. Furthermore, the population reset mechanism is performed after a given number iterations without improving the current solution. The local search (LS) method can further ameliorate the quality of solutions. The computational study is conducted to analyze the efficiency of IDMBO algorithm on benchmarks designed by Reeve and Taillard. And the comparison results are shown that the presented algorithm is superior to several existing algorithms for NWFFSP.
Deep learning can be applied in the field of fault diagnosis without an accurate mechanism model. However, the accurate diagnosis of minor faults using deep learning is limited by the training sample size. In the case that only a small number of noise-polluted samples is available, it is crucial to design a new learning mechanism for the training of deep neural networks to make it more powerful in feature representation. The new learning mechanism for deep neural networks model is accomplished by designing a new loss function such that accurate feature representation driven by consistency of trend features and accurate fault classification driven by consistency of fault direction both can be secured. In such a way, a more robust and more reliable fault diagnosis model using deep neural networks can be established to effectively discriminate those faults with equal or similar membership values of fault classifiers, which is unavailable for traditional methods. Validation for gearbox fault diagnosis shows that 100 training samples polluted with strong noise are adequate for the proposed method to successfully train deep neural networks to achieve satisfactory fault diagnosis accuracy, while more than 1500 training samples are required for traditional methods to achieve comparative fault diagnosis accuracy.