To control the filtration loss of drilling fluids in salt–gypsum formations, a novel type of zwitterionic polymer gel (DNDAP) was synthesized by free radical polymerization, which was used as a salt- and calcium-resistant fluid loss reducer for water-based drilling fluids (WBDF). DNDAP was prepared with N, N-dimethylacrylamide (DMAA), N-vinylpyrrolidone (NVP), Diallyl dimethyl ammonium chloride (DMDAAC), 2-acrylamide-2-methylpropaneonic acid (AMPS), and isopentenol polyether (TPEG) as raw materials. Fourier transform infrared spectroscopy (FT-IR) and proton nuclear magnetic resonance (¹H-NMR) were used to characterize the composition and structure of the DNDAP copolymer. The thermal stability of DNDAP was evaluated by the use of thermogravimetric analysis (TGA). WBDF with DNDAP was analyzed for zeta potential and particle size and the corresponding filter cake underwent energy dispersive spectrum (EDS) analysis and scanning electron microscope (SEM) analysis. The results showed that the thermal decomposition of DNDAP mainly occurred above 303 °C. DNDAP exhibits excellent rheological and filtration properties in water-based drilling fluids, even under high-temperature aging (up to 200 °C) and high salinity (20 wt% NaCl or 5 wt% CaCl₂) environments. The strong adsorption effect of DNDAP makes the particle size of bentonite reasonably distributed to form a dense mud cake that reduces filtration losses.

Currently, conventional polymeric filtrate reducers with high-temperature resistance for use in drilling fluids have high molecular weights, which greatly affects the rheological properties. Therefore, to address the challenges in regulating the rheology and filtration performance of high-density drilling fluids at high temperatures, it is essential to develop low-molecular-weight filtrate reducers with high-temperature resistance. In this study, a low-molecular-weight filtrate reducer with high-temperature resistance (LMF) was prepared via free radical polymerization from acrylamide and 2-acrylamido-2-methyl-1-propanesulfonic acid as monomers, tertiary dodecyl mercaptan as a chain transfer agent, and ammonium persulfate as the initiator. LMF was then characterized by infrared spectroscopy, thermogravimetric analysis, and gel permeation chromatography. The obtained filtrate reducer exhibits a weight-average molecular weight (M_w) of 3819 and an initial thermal decomposition temperature of 300.7 °C, indicating good thermal stability. The effects of LMF dosage, temperature, and NaCl dosage on the rheology and filtration performance of mud samples were also investigated, and the mechanism of action was revealed by zeta potential, particle size distribution, scanning electron microscopy, and adsorption measurements. The results reveal that LMF increases the mud sample viscosity and reduces its filtration. For example, the filtration of the mud sample with 2 wt% LMF was 7.2 mL, a reduction of 70% compared to that of a blank mud sample. Further, after aging at 210 °C for 16 h, the filtration of the same sample was 11.6 mL, and that of a mud sample with 2 wt% LMF and 35 wt% NaCl after aging at 180 °C for 16 h was 22 mL. Overall, we have reported a scheme to prepare a low-molecular-weight filtrate reducer with high-temperature resistance and superior filtrate-reducing effects, laying the foundation for the investigation and development of low-molecular-weight filtrate reducers.

To address the issues of traditional gels in high-temperature reservoir leakage plugging, such as injection–retention imbalance, poor high-temperature stability, and insufficient thixotropy, this study developed a thixotropic polymer gel system via molecular design and component optimization, aiming to achieve excellent thixotropy, high strength, and wide temperature adaptability (80–140 °C) while clarifying its gelation mechanism. First, the optimal polymer was selected by comparing the high-temperature stability and crosslinking activity of AM/AMPS copolymer (J-2), low-molecular-weight acrylamide polymers (J-3, J-4), and AM/AMPS/NVP terpolymer (J-1). Then, the phenolic crosslinking system was optimized: hexamethylenetetramine (HMTA) was chosen for controlled aldehyde release (avoiding poor stability/dehydration) and catechol for high crosslinking efficiency (enhancing strength via dense crosslinking sites). Urea–formaldehyde resin (UF) was introduced to form a “polymer-resin double network,” improving high-temperature compression resistance and long-term stability. Cyclic shear rheological tests showed the gel system had a larger hysteresis area than the polymer solution, indicating excellent thixotropy before gelation. It gelled completely at 80–140 °C (gelation time shortened with temperature). At 120 °C, its viscosity was 7500 mPa·s, storage modulus (G′) 51 Pa, and loss modulus (G″) 6 Pa, demonstrating good shear thixotropy. The final system (1% J-1, 0.3% catechol, 0.6% HMTA, 15% UF) is suitable for high-temperature reservoir leakage plugging.

This study introduces a novel organosilicon-modified polysaccharide (Si-AP) synthesized via grafting and comprehensively evaluates its performance in water-based drilling fluids (WBDFs). The molecular structure of Si-AP was characterized using Fourier-transform infrared spectroscopy (FTIR) and ¹H-NMR experiments. Thermalgravimetric analysis (TGA) confirmed the good thermal stability of Si-AP up to 235 °C. Si-AP significantly improves the rheological properties and fluid loss performance of WBDFs. With increasing Si-AP concentration, system viscosity increases, API filtration rate decreases, clay expansion is inhibited, and drilling cuttings hydration dispersion is suppressed, especially under high-temperature conditions. Additionally, mechanistic analysis indicates that the introduction of siloxane groups can effectively inhibit the thermal degradation of AP chains and enhance their high-temperature resistance. Si-AP can form a lubricating film by adsorbing on the surface of clay particles, improving mud cake quality, reducing the friction coefficient, and significantly enhancing the lubricating performance of WBDFs. Overall, Si-AP exhibits a higher temperature-resistance limit compared to AP and more effectively optimizes the lubrication, inhibition, and control of the filtration rate of WBDFs under high-temperature conditions. While meeting the requirements of drilling fluid systems under high temperatures, Si-AP also addresses environmental concerns and holds promise as an efficient solution for the exploitation of deep-seated oil and gas resources.

Polymeric gel fluid-loss reducers for water-based drilling fluids often undergo performance deterioration under combined high-temperature and high-salinity conditions. In this study, an organic–inorganic nanocomposite gel fluid-loss reducer, SiO₂@P-DAS, was synthesized through aqueous free-radical polymerization using N,N-dimethylacrylamide, 2-acrylamido-2-methylpropane sulfonic acid, sodium styrene sulfonate, and KH-570-modified nano-SiO₂. The corresponding polymer gel without nano-SiO₂, P-DAS, was used as the control. FTIR results were consistent with the presence of modified nano-SiO₂ in the composite gel. Thermogravimetric analysis showed that its initial decomposition temperature increased from 245 °C for P-DAS to 252 °C for SiO₂@P-DAS. At a concentration of 3.0 wt%, the post-aging API filtrate volume of SiO₂@P-DAS was 3.8 mL, compared with 4.8 mL for P-DAS after aging at 220 °C for 16 h. Under HTHP conditions of 220 °C and 3.5 MPa, the corresponding filtrate volumes were 33.33 and 49.67 mL, respectively. SiO₂@P-DAS also maintained lower fluid loss under NaCl and CaCl₂ contamination. At 5 wt% CaCl₂, its post-aging API filtrate volume was 6.8 mL, 58.0% lower than that of P-DAS. In weighted drilling fluids with densities of 1.4–2.0 g/cm³, the post-aging API and HTHP filtrate volumes remained within 2.4–3.2 and 24.6–26.2 mL, respectively. Zeta-potential, particle-size, and filter-cake observations suggest that polymer adsorption and hydration, together with the contribution of modified nano-SiO₂ to particle packing and filter-cake continuity, improve filtration control. These results demonstrate the potential of SiO₂@P-DAS as a nanocomposite gel fluid-loss reducer for high-temperature and salt-contaminated water-based drilling fluids.

The stability of deep marine shale wellbores is influenced by both bedding anisotropy and drilling fluid intrusion. Existing models fail to adequately account for the coupled effects of intrusion depth and strength degradation. This study, targeting Longmaxi Formation shale, established a collapse pressure prediction model incorporating drilling fluid intrusion depth through direct shear tests and nuclear magnetic resonance (NMR) techniques. Experimental results indicate that shear strength reaches its minimum at β = 45°, decreasing by approximately 60% compared to β = 0° or 90°. Intrusion causes exponential decay in bedding plane strength, with the cohesion degradation coefficient λ_c = 0.158 mm⁻¹ significantly exceeding the internal friction angle degradation coefficient λ_φ = 0.089 mm⁻¹. Sensitivity analysis indicates that bedding angle and invasion depth rank third (±3%) and fourth (±1.5%), respectively, in influencing collapse pressure. Field validation confirmed excellent model prediction accuracy (R² = 0.956; RMSE = 0.55 MPa; MAPE = 1.05%), with all errors below 4%. This model accurately predicts the time-varying characteristics of collapse pressure, providing a theoretical basis for optimizing the design of drilling fluid density.