The interest in and need for carbon-free fuels that do not rely on fossil fuels are constantly growing from both environmental and energetic perspectives. Green hydrogen production is at the core of the transition away from conventional fuels. Along with popularly investigated pathways for hydrogen production, thermochemical water splitting using redox materials is an interesting option for utilizing thermal energy, as this approach makes use of temperature looping over the material to produce hydrogen from water. Herein, two-step thermochemical water splitting processes are discussed and the key aspects are analyzed using the most relevant information present in the literature. Redox materials and their compositions, which have been proven to be efficient for this reaction, are reported. Attention is focused on non-volatile redox oxides, as the quenching step required for volatile redox materials is unnecessary. Reactors that could be used to conduct the reduction and oxidation reaction are discussed. The most promising materials are compared to each other using a multi-criteria analysis, providing a direction for future research. As evident, ferrite supported on yttrium-stabilized zirconia, ceria doped with zirconia or samarium and ferrite doped with nickel as the core and an yttrium (III) oxide shell are promising choices. Isothermal cycling and lowering of the reduction temperature are outlined as future directions towards increasing hydrogen yields and improving the cyclability.

The need to replace fossil fuels with sustainable alternatives has been a critical issue in recent years. Hydrogen fuel is a promising alternative to fossil fuels because of its wide availability and high energy density. For the very first time, novel microreactor configurations for the formic acid decomposition have been studied using computational modeling methodologies. The decomposition of formic acid using a commercial 5 wt % Pd/C catalyst, under mild conditions, has been assessed in packed bed, coated wall, and membrane microreactors. Computational fluid dynamics (CFD) was utilized to develop the comprehensive heterogeneous microreactor models. The CFD modeling study begins with the development of a packed bed microreactor to validate the experimental work, subsequently followed by the theoretical development of novel microreactor configurations to perform further studies. Previous work using CFD modeling had predicted that the deactivation of the Pd/C catalyst was due to the production of the poisoning species CO during the reaction. The novel membrane microreactor facilitates the continuous removal of CO during the reaction, therefore prolonging the lifetime of the catalyst and enhancing the formic acid conversion by approximately 40% when compared to the other microreactor configurations. For all microreactors studied, the formic acid conversion increases as the temperature increases, and the liquid flow rate decreases. Further studies revealed that all microreactor configurations had negligible internal and external pore diffusion resistances. The detailed models developed in this work have provided an interesting insight into the intensification of the formic acid decomposition reaction over a Pd/C catalyst.

Cu/ZnO-based catalysts for methanol synthesis by CO_x hydrogenation are widely prepared via co-precipitation of sodium carbonates and nitrate salts, which eventually produces a large amount of wastewater from the washing step to remove sodium (Na⁺) and/or nitrate (NO₃ ⁻) residues. The step is inevitable since the remaining Na⁺ acts as a catalyst poison whereas leftover NO₃ ⁻ induces metal agglomeration during the calcination. In this study, sodium- and nitrate-free hydroxy-carbonate precursors were prepared via urea hydrolysis co-precipitation of acetate salt and compared with the case using nitrate salts. The Cu/ZnO catalysts derived from calcination of the washed and unwashed precursors show catalytic performance comparable to the commercial Cu/ZnO/Al₂O₃ catalyst in CO₂ hydrogenation at 240–280 °C and 331 bar. By the combination of urea hydrolysis and the nitrate-free precipitants, the catalyst preparation is simpler with fewer steps, even without the need for a washing step and pH control, rendering the synthesis more sustainable.

The utilization of carbon dioxide (CO₂) as a C₁ building block has emerged as a promising strategy for sustainable chemical production. Among various CO₂-derived products, formate and formic acid are particularly attractive due to their roles as hydrogen carriers, fuel cell feedstocks, and industrial intermediates. Recent advances in Ru-based homogeneous catalysis have enabled efficient hydrogenation of bicarbonate, which was prepared from CO₂, in biphasic and triphasic systems. In this study, we employed a continuous stirred-tank reactor (CSTR) for the triphasic hydrogenation of KHCO₃ under high-pressure conditions (50 bar of H₂), and optimized the stirring conditions using a view cell to ensure efficient mixing. A kinetic model assuming a slow-reaction regime and incorporating the reverse reaction was developed, which accurately predicted the residence time–yield relationship and enabled high formate yields through residence-time optimization. Furthermore, the addition of tris­(2,4-di-tert-butylphenyl)­phosphite as an antioxidant effectively suppressed residual oxygen contamination, which is a known challenge in flow systems. Catalyst recycling and phase separation were successfully integrated into the flow setup, demonstrating the practicality and scalability of the process. These findings provide a rational framework for designing continuous triphasic hydrogenation systems and contribute to the development of resource-efficient chemical technologies based on CO₂ utilization.