In order to confront the challenge of efficiently evaluating interior wind noise levels in passenger vehicles during the early stages of shape design, this paper proposes a methodology for predicting interior wind noise. The methodology integrates vehicle shape features with a whale optimization Xception model (WOA-Xception). A nonlinear mapping model is constructed between the vehicle shape features and the wind noise level at the driver’s right ear. This model is constructed using key exterior parameters, which are extracted from wind tunnel test data under typical operating conditions. The exterior parameters include the front windshield, A-pillar, and roof. The key hyperparameters of the Xception model are adaptively optimized using the whale optimization algorithm to improve the prediction accuracy and generalization ability of the model. The prediction results on the test set demonstrate that the WOA-Xception model attains mean absolute percentage error (MAPE) values of 9.78% and 9.46% and root mean square error (RMSE) values of 3.73 and 4.06, respectively, for sedan and Sports Utility Vehicle (SUV) samples, with prediction trends that align with the measured data. A comparative analysis with traditional Xception, WOA-LSTM, and Long Short-Term Memory (LSTM) models further validates the advantages of this model in terms of accuracy and stability, and it still maintains good generalization ability on an independent validation set (mean absolute percentage error of 9.45% and 9.68%, root mean square error of 3.77 and 4.15, respectively). The research findings provide an efficient and feasible technical approach for the rapid assessment of in-vehicle wind noise performance and offer a theoretical basis and engineering references for noise, vibration, and harshness (NVH) optimization design during the early shape phase of vehicle development.

In response to the inability to quickly assess wind noise performance during the early stages of automotive styling design, this paper proposes a method for predicting interior wind noise by integrating automotive point cloud models with the Gray Wolf Optimization Residual Network model (GWO-ResNet). Based on wind tunnel test data under typical operating conditions, the point cloud model of the test vehicle is compressed using an auto-encoder and used as input features to construct a nonlinear mapping model between the whole vehicle point cloud and the wind noise level at the driver’s left ear. Through adaptive optimization of key hyperparameters of the ResNet model using the gray wolf optimization algorithm, the accuracy and generalization of the prediction model are improved. The prediction results on the test set indicate that the proposed GWO-ResNet model achieves prediction results that are consistent with the actual measured values for the test samples, thereby validating the effectiveness of the proposed method. A comparative analysis with traditional ResNet models, GWO-LSTM models, and LSTM models revealed that the GWO-ResNet model achieved Mean Absolute Percentage Error (MAPE) and mean squared error (MSE) of 9.72% and 20.96, and 9.88% and 19.69, respectively, on the sedan and SUV test sets, significantly outperforming the other comparison models. The prediction results on the independent validation set also demonstrate good generalization ability and stability (MAPE of 10.14% and 10.15%, MSE of 23.97 and 29.15), further proving the reliability of this model in practical applications. The research results provide an efficient and feasible technical approach for the rapid evaluation of wind noise performance in vehicles and provide a reference for wind noise control in the early design stage of vehicles. At the same time, due to the limitations of the current test data, it is impossible to predict the wind noise during the actual driving of the vehicle. Subsequently, the wind noise during actual driving can be predicted by the test data of multiple working conditions.