Yongxing Zhang

Dr. Yongxing Zhang

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11 June 2025 in Renewable Energy
Verified
Journal Article
Closed access
YZYongxing Zhang
Yongxing Zhang
JBJing Bian
Jing Bian
ZHZhicong Huang
Zhicong Huang


2 May 2025 in Energy Conversion and Management
Verified
Journal Article
Closed access
YZYongxing Zhang
Yongxing Zhang
ZHZhicong Huang
Zhicong Huang
JBJing Bian
Jing Bian
JLJunwei Liu
Junwei Liu
NSNing Su
Ning Su

9 June 2026 in Materials
Verified
Journal Article
Open access
PDF file
YLYuan Liu
Yuan Liu
BZBowei ZOU
Bowei ZOU
ZZZhizhou Zhang
Zhizhou Zhang
YZYongxing Zhang
Yongxing Zhang
Shiqing HuangShiqing Huang
Shiqing Huang
Laser powder bed fusion (L-PBF) has emerged as a core metal additive manufacturing technology for high-end sectors, including aerospace and medical device manufacturing. However, melting anomalies that occur during fabrication accumulate layer by layer, leading to degraded surface quality and impaired mechanical performance of as-built components—a critical bottleneck limiting their large-scale industrial adoption. Accurate and robust layer-wise melting quality recognition remains a challenge due to the complex surface morphologies induced by such melting anomalies. This study presents a machine learning-enabled in situ monitoring approach for layer-wise melting quality identification in L-PBF. By systematically varying laser power and scanning speed, 24 parameter combinations were designed to fabricate specimens with three distinct melting states: over-melting (OM), lack of fusion (LOF), and normal melting. A high-resolution complementary meta–oxide–semiconductor (CMOS) camera was used to capture layer-wise surface images of the specimens, and following abnormal layer filtering and manual validation, a high-quality dataset comprising 5110 layer-wise images was constructed. Two mainstream machine learning approaches were systematically evaluated and optimized for melting quality classification: a support vector machine (SVM) model leveraging handcrafted gray-level co-occurrence matrix (GLCM) texture features achieved a classification accuracy of 96.77%, while a convolutional neural network (CNN) model with end-to-end feature learning directly from raw images attained a superior accuracy of 98.14%. In terms of computational efficiency, the CNN model exhibited a faster inference speed with a per-layer inference time of just 0.036 s, nearly half that of the SVM model (0.068 s per layer). Most critically, the CNN model completely eliminated fatal cross-class misclassification between OM and LOF—an error mode common in the SVM model that would trigger erroneous process corrective actions in practical industrial applications. The findings demonstrate that image-based machine learning provides a reliable technical foundation for intelligent in situ monitoring of the L-PBF process. With its high accuracy, strong robustness, and superior computational efficiency, the CNN model can effectively support on-site operational decision-making, reduce material and time losses, and enhance process stability in industrial settings, thus exhibiting significant potential for practical engineering deployment.

23 September 2025 in Energy Technology
Verified
Journal Article
Closed access
YZYongjie Zhao
Yongjie Zhao
YZYongxing Zhang
Yongxing Zhang
YZYangxu Zhou
Yangxu Zhou