Polypropylene (PP) contains promising application prospects in thermoplastic cables for high voltage direct current (HVDC) power transmission because of its outstanding thermal and dielectric properties. However, the problem of poor toughness and space charge has restricted the application of pure PP in HVDC cables. In this paper, polyolefin elastomer (POE) and nano-silica were blended thoroughly and added into a PP mixture by a melting method. Scanning electron microscopy (SEM) was employed to observe the dispersion of POE and nanoparticles. Thermal properties were characterized by differential scanning calorimetry (DSC) and dynamic mechanical analysis (DMA). Mechanical properties were evaluated by tensile tests. The elastomeric properties of composites were improved as the dispersed POE could transfer and homogenize external mechanical forces. DC breakdown results showed that the fail strength of composite with 10 phr POE and 1 phr nano-silica was obviously enhanced. The pulsed electro-acoustic (PEA) results showed that the injection and accumulation of space charge was increased by the introduction of POE, while it was restrained by the collective effect caused by nano-silica filling. X-ray diffraction (XRD) spectrograms showed that secondary ordered structures existed in the composites of PP, POE, and nano-silica, and that the ordered structure around the nanoparticles contributed to the enhancement of breakdown strength. The mechanical and dielectric properties were modified synergistically, which made the modified PP a propitious insulation material for HVDC cables.

In order to satisfy demands of cable insulation for nuclear power, a low-smoke, halogen-free flame retardant and better cryogenic property insulation was prepared. The effect of thermal-oxidative aging on the dielectric properties was researched in this paper. The changes of chemical structure and thermal-oxidative stability caused by aging were characterized by Fourier transform infrared spectroscopy and a differential scanning calorimeter. The results showed that, the oxidative-induced stability reduced as complex products accumulated during aging. The dielectric properties including polarity, conductivity and breakdown at different aging stages were measured. For comparison, tensile testing was performed. The parameters related to conductivity changed notably, and were comparable with the changes in mechanical properties.

The long-term operation of motors induces substantial alterations in the surface conductivity and nonlinear coefficient of anti-corona paint, diminishing its efficacy and jeopardizing the longevity of large motors. Hence, the development of high-performance anti-corona paint holds paramount importance in ensuring motor safety. In this study, we integrate two nano-fillers, namely silicon carbide (SiC) and organic montmorillonite (O-MMT), into a composite matrix comprising micron silicon carbide and epoxy resin (SiC/EP). Subsequently, three distinct types of anti-corona paint are formulated: SiC/EP, Nano-SiC/EP, and O-MMT/SiC/EP. Remarkably, O-MMT/SiC/EP exhibits a glass transition temperature about 25 °C higher than that of SiC/EP, underscoring its superior thermal properties. Moreover, the introduction of nano-fillers markedly augments the surface conductivity of the anti-corona paint. Aging tests, conducted across varying temperatures, unveil a notable reduction in the fluctuation range of surface conductivity post-aging. Initially, the nonlinear coefficients exhibit a declining trend, succeeded by an ascending trajectory. The O-MMT/SiC/EP composite displays a maximum nonlinearity coefficient of 1.465 and a minimum of 1.382. Furthermore, the incorporation of nanofillers amplifies the dielectric thermal stability of epoxy resin composites, with O-MMT/SiC/EP showcasing the pinnacle of thermal endurance. Overall, our findings elucidate the efficacy of nano-fillers in enhancing the performance and longevity of anti-corona paint, particularly highlighting the exceptional attributes of the O-MMT/SiC/EP composite in bolstering motor safety through improved thermal stability and electrical properties.

Investigations into surface flashover characteristics and underlying mechanisms in the range from atmospheric to near vacuum pressure are significant for developing high-power equipment based on the application of gases used for flashover prevention. In this work, polyetherimide (PEI) films with controllable outgassing properties were prepared. Then, the gas-related factors, namely, gas pressure, the type of gases, and outgassing were clarified by investigating the DC surface flashover of films in a wide pressure range (10⁻⁴–10⁵ Pa) in different gas atmospheres. In all conditions, the variation of flashover voltage was found to be divided into three regions with pressure increasing, while its deeper reason is that the number density of molecules of the gas layer is affected by outgassing and ambient gas pressure, which affects the collision of electrons. In region I, the surface flashover voltage is closely related to outgassing and shows the highest value. In region II, the surface flashover is jointly affected by outgassing and ambient gas, along with a rapid decrease of flashover voltage with increasing pressure. In region III, the surface flashover is dominated by ambient gas, and the surface flashover voltage shows a U-shaped curve with increasing pressure. Transition points of the three regions shift significantly with the change of outgassing properties. In region I, the desorption of adsorbed gas has little effect on the surface flashover voltage, while the escape of dissolved gas dominates. Finally, a model of the diverse effects of gases on surface flashover in a wide pressure range was established.

The dynamic mechanism of breakdown in polypropylene (PP) were represented based on the discharge-avalanche theory. PP is a typical semi-crystalline thermoplastic polymer with low loss and high thermal stability, which had broad application prospects in recyclable and environment-friendly insulation. Dielectric strength was one of the important properties for polymer insulation, hence research of breakdown mechanism was of great significance for insulation reliability increase and advanced materials development. In this paper, the dielectric strength of PP was enhanced by nano-silica filling, and mechanism of enhancement was discussed based on the change of activation energy measured by thermally stimulated depolarization currents (TSDC).