At present, the common protection technology of power-transmission and transformation equipment is mainly coating protection and hot-dip zinc protection. However, due to the low adhesion of epoxy zinc-rich coating, and the poor compatibility with top paint, environmental pollution, complex processing, high energy consumption and other defects of the hot-dip zinc process, its development is limited. In view of the above deficiencies, new anti-corrosion coating materials and processes were investigated in this study. Zinc coatings and Al-Zn coatings were prepared on the C45 steel matrix by hot-spraying and cold-spraying processes. The macro appearance, micromorphology and phase composition analysis of the coatings were evaluated. The adhesion of the coating to the substrate after the salt-spray test was tested. The results showed that the hot dip zinc coating and hot spray zinc coating had obvious cracking after the salt-spray test. The surface structure of cold-sprayed Al-Zn coating was relatively dense after the salt-spray test. The critical load of the cold-sprayed Al-Zn coating after the salt-spray test was higher than that of the other two coatings. The corrosion resistance to salt spray of cold-sprayed Al-Zn coating was demonstrated to be better than the hot-dip zinc coating, and thus has great application prospects.

The properties of nanoporous gold (NPG) were known to be dependent on the microstructure of NPG. In this study, the effects of cold rolling and annealing of the original Ag_0.7Au_0.3 alloy on the microstructure of NPG produced by dealloying under free corrosion condition were investigated. Ag_0.7Au_0.3 alloy samples were cold-rolled to different strain levels/thickness reductions up to 98% and annealed at 900 °C for 3 h before dealloying. It was found that cold rolling and annealing of the original alloy can lead to reduced ligament and pore sizes of NPG. Moreover, post-deformation annealing of the original alloy was found to facilitate the formation of a homogeneous and continuous NPG structure. The minima of pore and ligament sizes (both being ~8 nm) with uniform distribution were obtained in the annealed sample with a thickness reduction of 60% for a dealloying time of 7 h. The present study indicated the significant effect of a pre-dealloying treatment of the original alloy (by plastic deformation and annealing) on the formation and optimization of the NPG microstructure produced by dealloying.