Crystal orientations, tear strength and shrinkage of Linear Low-Density PolyEthylene (LLDPE) films made with different processes (compressed, cast and blown) were investigated. The films were made with three different LLDPE resins, respectively, which have similar density and molecular weight but are made with different comonomers (1-butene, 1-hexene and 1-octene), in order to investigate if tear strength in Machine Direction (MD) of the LLDPE films made with different comonomer has similar dependence on crystal orientation. Our study indicates that the films made of 1-hexene and 1-octene based LLDPE resins have significantly higher intrinsic tear strength and less decrease in MD tear strength for a given film orientation. That is, for a given orientation in MD, the MD tear drops dramatically for films made with butene-based resin but much less decrease for the films made with hexene and octene-based resins. The shrinkage property at high temperature shows a good correlation with crystal orientation and the fraction of the crystals melted at this temperature.

The crystallization of polyethylene (PE) blends is a highly complex process, owing to the significant differences in crystallizability of the various PE components and the varying PE sequence distributions resulting from short- or long-chain branching. In this study, we examined both the resins and their blends through crystallization analysis fractionation (CRYSTAF) to understand the PE sequence distribution and differential scanning calorimetry (DSC) to investigate the non-isothermal crystallization behavior of the bulk materials. Small-angle X-ray scattering (SAXS) was utilized to study the crystal packing structure. The results showed that the PE molecules in the blends crystallize at different rates during cooling, resulting in a complicated crystallization behavior characterized by nucleation, co-crystallization, and fractionation. We compared these behaviors to those of reference immiscible blends and found that the extent of the differences is related to the disparity in crystallizability between components. Furthermore, the lamellar packing of the blends is closely associated with their crystallization behaviors, and the crystalline structure varies significantly depending on the components’ compositions. Specifically, the lamellar packing of the HDPE/LLDPE and HDPE/LDPE blends is similar to that of the HDPE component owing to its strong crystallizability, while the lamellar packing of the LLDPE/LDPE blend is approximately an average of the two neat components.

The effect of annealing on the microstructure and tensile properties of low-density polyethylene (LDPE) non-woven fabric produced by melt electrospinning was systematically investigated using DSC, SAXS, SEM, etc. The results showed that, above an annealing temperature of 80 $°\mathrm{C}$, both the main melting point and crystallinity of LDPE decreased compared to the original sample, as did the tensile strength of the non-woven fabric. Additionally, the lamellar distribution became broader at annealing temperatures above 80 $°\mathrm{C}$. The recrystallization mechanism of molten lamellae (disordered chains) in LDPE was elucidated by fitting the data using a Gaussian function. It was found that secondary crystallization, forming thicker lamellae, and spontaneous crystallization, forming thinner lamellae, occurred simultaneously at rates dependent on the annealing temperature. Secondary crystallization dominated at temperatures ≤80 $°\mathrm{C}$, whereas spontaneous crystallization prevailed at temperatures above 80 $°\mathrm{C}$. These findings explain the observed changes in the microstructure and tensile properties of the LDPE non-woven fabric. Furthermore, a physical model describing the microstructural evolution of the LDPE non-woven fabric during annealing was proposed based on the experimental evidence.