Laser-induced graphene (LIG) is an emerging technique for producing few-layer graphene or graphene-like material that has recently received increasing attention, due to its unique advantages. Subsequently, a variety of lasers and materials have been used to fabricate LIG using this technique. However, there is a lack of understanding of how different lasers (wavelengths) perform differently in the LIG conversion process. In this study, the produced LIG on polyimide (PI) under a locally water-cooled condition using a 10.6 μm CO₂ infrared laser and a 355 nm ultraviolet (UV) laser are compared. The experimental investigations reveal that under the same UV and CO₂ laser fluence, the ablation of PI show different results. Surface morphologies with micron-sized and nanometer pores were formed by the UV laser under different laser fluences, whereas micron-sized pores and sheet structure with fewer pores were produced by the CO₂ laser. Energy dispersive spectrometry and three-dimensional topography characterization indicate that the photochemical effects were also involved in the LIG conversion with UV laser irradiation. It is also observed through experiments that the photothermal effect contributed to the formation of LIG under both lasers, and the LIG formed on PI substrates by the CO₂ laser showed better quality and fewer layers.

Wearable strain sensors have drawn massive awareness in various studies and industrial fields.

With the recent expansion of additive manufacturing (AM) in industries, there is an intense need to improve the surface quality of AM parts. A functional surface with extreme wettability would explore the application of AM in medical implants and microfluid. In this research, we propose to superimpose the femtosecond (fs) laser induced period surface structures (LIPSS) in the nanoscale onto AM part surfaces with the micro structures that are fabricated in the AM process. A hierarchical structure that has a similar morphology to a lotus leaf surface is obtained by combining the advantages of liquid assisting fs laser processing and AM. A water contact angle (WCA) of 150° is suggested so that a super hydrophobic surface is achieved. The scanning electron microscopy (SEM) images and X-ray photoelectron spectroscopy (XPS) analysis indicate that both hierarchical structures and higher carbon content in the laser processed area are responsible for the super hydrophobicity.

In recent years, nanotechnology and materials science have evolved and matured, making it increasingly easier to design and fabricate next-generation 3D microelectronics.