Research in the field of tribo-mechatronics has been gaining popularity in recent decades. The objective of the current research is to improve static/dynamics characteristics of hydrostatic bearings. Hydrostatic bearings always work in harsh environmental conditions that effect their performance, and which may even result in their failure. The current research proposes a mathematical model-based system for hydrostatic bearings that helps to improve its static/dynamic characteristics under varying conditions of performance-influencing variables such as temperature, spindle speed, external load, and clearance gap. To achieve these objectives, the capillary restrictors are replaced with servo valves, and a mathematical model is developed along with robust control design systems. The control system consists of feedforward and feedback control techniques that have not been applied before for hydrostatic bearings in the published literature. The feedforward control tries to remove a disturbance before it enters the system while feedback control achieves the objective of disturbance rejection and improves steady-state characteristics. The feedforward control is a trajectory-based controller and the feedback controller is a sliding mode controller with a PID sliding surface. The particle swarm optimization algorithm is used to tune the 6-dimensional vector of the tuning parameters with multi-objective performance criteria. Numerical investigations have been carried out to check the performance of the proposed system under varying conditions of viscosity, clearance gap, external load and the spindle speed. The comparison of our results with the published literature shows the effectiveness of the proposed system.
11 March 2019 in Journal of Materials Engineering and Performance
During the non-contact geomagnetic detection of pipeline defects, measured signals generally contain noise, which reduces detection efficiency. Complete ensemble empirical mode decomposition with adaptive noise (CEEMDAN) has recently emerged as a signal filtering method, but its filtering performance is influenced by two parameters: the amplitude of added noise and the number of ensemble trials. To solve this issue and improve detection accuracy and distinguishability, a detection method based on improved CEEMDAN (ICEEDMAN) and the Teager energy operator (TEO) is proposed. The magnetic detection signal was first decomposed into a series of intrinsic mode functions (IMFs) by CEEMDAN with initial parameters. Signal IMFs were then distinguished using the Hurst exponent to reconstruct the preliminary filtered signal, and its maximum value (except the zero point) of the normalized autocorrelation function was defined as salp swarm algorithm (SSA) fitness. The optimal parameters that maximize fitness were found by SSA iterations, and their corresponding filtered signal was obtained. Finally, the gradient calculation and TEO were carried out to complete non-contact geomagnetic detection. The results of the simulated signal based on magnetic dipole under a noisy environment and field testing prove that ICEEMDAN denoising has better filtering performance than conventional CEEMDAN denoising methods, and ICEEMDAN-TEO has obvious advantages compared to other detection methods in the aspects of location error, peak side-lobe ratio, and integrated side-lobe ratio.
8 February 2018 in Corrosion Engineering, Science and Technology: The International Journal of Corrosion Processes and Corrosion Control
In this work, the effects of stray alternating current (AC) on the corrosion of coated X70 pipeline steel and the delamination of 3-layer polyethylene (3PE) coatings with defects were investigated using COMSOL Multiphysics simulation, electrochemical impedance spectroscopy and three-dimensional (3D) digital microscope techniques. The results showed that under the same level of AC interference, pits with deeper maximum pit depth were observed at the smaller defect areas than those at larger defect areas. It was consistent with the simulation results that a greater corrosion current density was accompanied on samples with smaller defects. According to 3D digital images, the larger delamination of 3PE coatings was found on samples with smaller defects. With the increase of current density, the impedance of samples with small defects decreased, while that of samples with large defects increased. Additionally, with the same defect size, the maximum pit depth became deeper and the corrosion was more severe.