This paper reports research findings on the functionalization of NiTi shape memory alloy through the electrophoretic deposition of innovative complex layers comprising a silver-rutile (Ag-TiO2) nanocomposite. A colloidal suspension of a chemically synthesized Ag-TiO2 nanosystem prepared with a 59.4 ± 0.9 mV Zeta potential for anaphoretic deposition. Employing a design of experiment method (DoE), the optimal parameters for uniform coating depositions were identified as 40 V/3 min. Dilatometric tests and high-temperature microscopy determined that the deposited layers’ heat treatment temperature should not exceed 800 °C. Raman spectrometry and scanning electron microscopy (SEM) provided comprehensive structural and morphological insights into the resulting continuous and crack-free layer. The article extensively explores the impact of annealing on structural changes within the layer, proposing mechanisms for its formation. The findings affirm the feasibility of creating a highly reactive layer on the NiTi alloy, holding potential significance in implantation medicine.
The objective of this research was to develop a surface modification for the NiTi shape memory alloy, thereby enabling its long-term application in implant medicine. This was achieved through the creation of innovative multifunctional hybrid layers comprising a nanometric molecular system of silver-rutile (Ag-TiO2), known for its antibacterial properties, in conjunction with bioactive submicro- and nanosized hydroxyapatite (HAp). The multifunctional, continuous, crack-free coatings were produced using the electrophoretic deposition method (EPD) at 20 V/1 min. Structural and morphological analyses through Raman spectrometry and scanning electron microscopy (SEM) provided comprehensive insights into the obtained coating. The silver within the layer existed in the form of nanometric silver carbonates (Ag2CO3) and metallic nanosilver. Based on DTA/TG results, dilatometric measurements, and high-temperature microscopy, the heat treatment temperature for the deposited layers was set at 800 °C for 2 h. The procedures applied resulted in the creation of a new generation of materials with a distinct structure compared with the initial nanopowders. The resulting composite layer, measuring 2 μm in thickness, comprised hydroxyapatite (HAp), apatite carbonate (CHAp), metallic silver, silver oxides, Ag@C, and rutile exhibiting a defective structure. This structural characteristic contributes significantly to its heightened activity, influencing both bioactivity and biocompatibility properties.
Asbestos is a widely used name for natural silicate minerals with fibrous properties. Asbestos minerals were one of the most popular and cheapest raw materials used in the construction industry in the past when they was used in the form of cement–asbestos composite material. Nowadays, we know that asbestos possesses carcinogenic properties. Due to this fact, asbestos was banned in many countries including Lithuania. All asbestos-containing materials are considered waste and stored in special landfills, which causes significant environmental pollution. One of the methods proposed to solve the asbestos problem may be thermal treatment. In the present study, asbestos-containing wastes in the form of cement–asbestos materials were examined. These asbestos-containing materials were characterised via chemical analysis (XRF) connected with mineralogical phase analysis with powder X-ray diffraction (XRD) as well as scanning electron microscopy (SEM). The thermal decomposition of samples was studied via differential thermal analysis (DTA) and thermogravimetric measurements with evolved gas analysis (TG–EGA). It was found that thermal treatment is a possible way to destroy asbestos contained in cement–asbestos wastes and convert it into new mineral phases. The work also compared the obtained characteristics of asbestos waste with the characteristics of waste produced in other countries.
Growing requirements in the field of environmental protection and waste management result in the need to search for new and effective methods of recycling various types of waste. From the perspective of technical and natural sciences, the disposal of hazardous waste, which can lead to environmental degradation, is of utmost importance. A particularly hazardous waste is asbestos, used until recently in many branches of the economy and industry. Despite the ban on the production and use of asbestos introduced in many countries, products containing it are still present in the environment and pose a real threat. This paper presents the results of research related to the process of asbestos neutralization, especially the chrysotile variety, by the thermal decomposition method. Changes in the mineralogical characteristics of asbestos waste were studied using the following methods: TG-DTA-EGA, XRD, SEM-EDS and XRF. The characteristics of the chrysotile asbestos sample were determined before and after thermal treatment at selected temperatures. The second part of the study focuses on the kinetic aspect of this process, where the chrysotile thermal decomposition process was measured by two techniques: ex situ and in situ. This study showed that the chrysotile structure collapsed at approximately 600–800 °C through dehydroxylation, and then the fibrous chrysotile asbestos was transformed into new mineral phases, such as forsterite and enstatite. The formation of forsterite was observed at temperatures below 1000 °C, while enstatite was created above this temperature. From the kinetic point of view, the chrysotile thermal decomposition process could be described by the Avrami–Erofeev model, and the calculated activation energy values were ~180 kJ mol−1 and ~220 kJ mol−1 for ex situ and in situ processes, respectively. The obtained results indicate that the thermal method can be successfully used to detoxify hazardous chrysotile asbestos fibers.
The functionality of the NiTi shape memory alloy was improved through engineering Ag-SiO2-TiO2 nanocomposite coatings. For this purpose, an anaphoretic deposition process, conducted at a constant voltage of 40 V and deposition times ranging from 1 to 10 min, was used. Scanning electron microscopy (SEM) analysis demonstrated that the deposition parameters significantly impacted the morphology of the coatings. Complementary Raman Spectroscopy and X-ray diffraction (XRD) analyses confirmed the successful formation of distinct nanocomposite layers, and revealed the details of their crystalline structure and chemical composition. After that, the adhesion between the NiTi substrate and the electrophoretically deposited ceramic coatings was improved through a post-deposition heat treatment. To prevent excessive shrinkage and cracking of the coating, tests were carried out to characterize the behavior of the coating material at elevated temperatures. The nanocomposite coatings were exposed to a temperature of 800 °C for 2 h. The annealing induced significant structural and morphological transformations, resulting in layers that were distinctly different from both the original materials and those produced solely through electrophoretic deposition. The thermal treatment resulted in the formation of a new kind of nanocomposite structure with enhanced reactivity.
To functionalize the surface of the NiTi alloy, hybrid layers comprising nanometric silica and titanium oxides were synthesized. The TiO2–SiO2 nanosystem was chemically prepared and utilized for electrophoretic deposition (EPD) to create multifunctional layers on the alloy surface. The impact of pH on Zeta potential and ceramic particle size was explored to ensure a stable colloidal suspension for EPD, with optimal parameters established at a pH of approximately 6. A uniform layer was formed by applying a voltage of 40 V for 3 min, appearing as a thin film interspersed with regularly spaced larger agglomerates. The thin film primarily consisted of a minor fraction of defective rutile nanoparticles, accompanied by silica and carbon agglomerates from the nanosystem synthesis process. Heat treatment at 800 °C for 2 h induced significant structural changes, developing a novel-generation material with a different structure. An interlayer with strong Si–O–Ti connections was formed. Moreover, the mechanism of layer formation was extensively discussed.