Tight assembly of stator windings with no insulation paper damage is a manufacturing challenge. We evaluate different sets of parts according to the following parameters: magnet wire thickness, stator slot smoothness, length of the straight magnet wire after the slot end, and type and amount of insulation cap at the end of the slot. These parameters have discrete values with small differences between them. The damage criterion is the decrease of the insulation paper breakdown voltage after assembly/disassembly of parts, assembled in a small set of designed experiments. Parameter values, i.e., levels at individual experiments are set by an orthogonal experiment matrix. Repetition of each experiment provides statistical significance. Data analysis shows that the additive model alone is not sufficient due to the high correlation of the parameters’ influences. We extend the model to include interparameter influences, which we model by adding a virtual parameter. The extended additive model generates parameter values that do not degrade the insulation paper breakdown voltage within the manufacturing process. These values are verified by repetitions of the control experiment.

This paper presents a novel approach to thermal process control in the food industry, specifically targeting the pasteurization and cooking of soft-boiled eggs. The unique challenge of this process lies in the precise temperature control required, as pasteurization and cooking must occur within a narrow temperature range. Traditional control methods, such as fuzzy logic controllers, have proven insufficient due to their limitations in handling varying loads and environmental conditions. To address these challenges, we propose the integration of robust reinforcement learning (RL) techniques, particularly the utilization of the Deep Q-Network (DQN) algorithm. Our approach involves training an RL agent in a simulated environment to manage the thermal process with high accuracy. The RL-based system adapts to different heat capacities, initial conditions, and environmental variations, demonstrating superior performance over traditional methods. Experimental results indicate that the RL-based controller significantly improves temperature regulation accuracy, ensuring consistent pasteurization and cooking quality. This study opens new avenues for the application of artificial intelligence in industrial food processing, highlighting the potential for RL algorithms to enhance process control and efficiency.

Food safety requires repeatability and precision in food processing and optimal signal-to-noise ratio, that is, robustness to environmental variables and interfering parameters in food processing, and processes must be traceable. A thermal process is controlled according to required temperature curves by methods from various areas of process control theory. Using the case study of industrially produced soft-boiled eggs with simultaneous pasteurization (disabling of Salmonella in the egg yolk), we demonstrate technological progress of the precise temperature process control in foods industry. The simplest thermal process control is implemented with on/off regulation of heating and cooling. Accuracy is improved with the introduction of proportional, integral, and derivative (PID) control. Fuzzy control is now used in many thermal process controls. The current state of the art is the use of artificial intelligence (AI) where we train a neural network in several iterations under different conditions. The trained neural network controls the thermal process according to the required sequence. Such a control is most insensitive to environment variables by its design. We present the drawbacks and complexity of individual approaches to precise thermal control in the food industry. One must note that the matter of the case studyeggs pasteurization and preservation of yolk softnesshave opposing temperature requirements, and coexistence of the two is not granted.

Manufacturing decarbonization and sustainability improvement require decision-support methods that can prioritise actions across multiple, often conflicting dimensions, including product quality, process stability, resource efficiency, and environmental performance. In industrial practice, such decisions are further complicated by stochastic variability and the presence of dominant drivers, which limit the usefulness of conventional linear, weighted-sum scoring approaches. This paper proposes a non-compensatory decision framework with explicit stochastic uncertainty propagation that integrates quality function deployment (QFD) with life cycle assessment (LCA) to support robust, value-driven prioritisation of manufacturing improvement actions under uncertainty. The approach combines QFD-style influence factor modelling with LCA-based environmental indicators and employs a nonlinear, non-compensatory aggregation scheme to reduce sensitivity to arbitrary weighting and to better capture dominant and tail-risk effects. Uncertainty is propagated using Monte Carlo simulation, and the stability of prioritisation outcomes is analysed using sensitivity measures. The framework is demonstrated on an industrial old corrugated container (OCC) paper machine line using operational data from plant information systems, including quality, process control, laboratory, and maintenance databases. Results show that the proposed integration yields more stable and interpretable prioritisation of improvement actions than conventional compensatory scoring methods, particularly under variable operating conditions. The proposed approach enables practical, data-driven sustainability decision-making in complex manufacturing processes under variable operating conditions and alternative process configurations.