With the intensive development and implementation of information and communication technologies in manufacturing, large amounts of heterogeneous data are now being generated, gathered and stored. Handling large amounts of complex data – often referred to as big data – represents a challenge as there are many new approaches, methods, techniques, and tools for data analytics that open up new possibilities for exploiting data by converting them into useful information and/or knowledge. However, the application of advanced data analytics in manufacturing lags behind in terms of penetration and diversity in comparison with other domains such as marketing, healthcare and business, meaning that the available data often remain unexploited. This paper proposes a new conceptual framework for systematically introducing big-data analytics into manufacturing systems. To this end, the paper defines a new stepwise procedure that identifies what knowledge and skills, and which reference models, software and hardware tools, are needed for the development, implementation and operation of data-analytics solutions in manufacturing systems. The feasibility of the proposed conceptual framework is demonstrated in a case study from an engineer-to-order company and by mapping the framework to several previous data-analytics projects.

Autonomous mobile robots (AMRs) are increasingly used in modern intralogistics systems as complexity and performance requirements become more stringent. One way to increase performance is to improve the operation and cooperation of multiple robots in their shared environment. The paper addresses these problems with a method for off-line route planning and on-line route execution. In the proposed approach, pre-computation of routes for frequent pick-up and drop-off locations limits the movements of AMRs to avoid conflict situations between them. The paper proposes a reinforcement learning approach where an agent builds the routes on a given layout while being rewarded according to different criteria based on the desired characteristics of the system. The results show that the proposed approach performs better in terms of throughput and reliability than the commonly used shortest-path-based approach for a large number of AMRs operating in the system. The use of the proposed approach is recommended when the need for high throughput requires the operation of a relatively large number of AMRs in relation to the size of the space in which the robots operate.

Operation and maintenance (O&M) events resulting from environmental factors (e.g., precipitation, temperature, seasonality, and unexpected weather conditions) are among the primary sources of operating costs and downtime in run-of-river small hydropower plants (SHPs). This paper presents a data-driven methodology for predicting such long events using machine learning models trained on historical power production, weather radar, and forecast data. Case studies on two Slovenian SHPs with different structural designs and levels of automation demonstrate how environmental features—such as day of year, rain duration, cumulative amount of rain, and rolling precipitation sums—can be used to forecast long events or shutdowns. The proposed approach integrates probabilistic classification outputs with threshold-consistency smoothing to reduce noise and stabilize predictions. Several algorithms were tested—including Logistic Regression, Support Vector Machine (SVM), Random Forest, Gradient Boosting, and k-Nearest Neighbors (k-NN)—across varying feature combinations for O&M model development, with cross-validation ensuring robust evaluation. The models achieved an F1-score of up to 0.58 in SHP1 (k-NN), showing strong seasonality dependence, and up to 0.68 in SHP2 (Gradient Boosting). For SHP1, the best model (k-NN) correctly detected 36 long events, while 15 were misclassified as no events and 38 false alarms were produced. For SHP2, the best model (Gradient Boosting) correctly detected 69 long events, misclassified 23 as no events, and produced 42 false alarms. The findings highlight that probabilistic machine learning-based forecasting can effectively support predictive O&M planning, particularly for manually operated or service-operated SHPs.

This paper presents a novel approach to thermal process control in the food industry, specifically targeting the pasteurization and cooking of soft-boiled eggs. The unique challenge of this process lies in the precise temperature control required, as pasteurization and cooking must occur within a narrow temperature range. Traditional control methods, such as fuzzy logic controllers, have proven insufficient due to their limitations in handling varying loads and environmental conditions. To address these challenges, we propose the integration of robust reinforcement learning (RL) techniques, particularly the utilization of the Deep Q-Network (DQN) algorithm. Our approach involves training an RL agent in a simulated environment to manage the thermal process with high accuracy. The RL-based system adapts to different heat capacities, initial conditions, and environmental variations, demonstrating superior performance over traditional methods. Experimental results indicate that the RL-based controller significantly improves temperature regulation accuracy, ensuring consistent pasteurization and cooking quality. This study opens new avenues for the application of artificial intelligence in industrial food processing, highlighting the potential for RL algorithms to enhance process control and efficiency.

Discovering manufacturing processes has been largely experienced-based. We propose a shift to a systematic approach driven by dependencies between energy inputs and performance outputs. Uncovering these dependencies across diverse process classes requires a universal language that characterizes process inputs and performances. Traditional manufacturing languages, with their individualized syntax and terminology, hinder the characterization across varying length scales and energy inputs. To enable the evaluation of process dependencies, we propose a broad manufacturing language that facilitates the characterization of diverse process classes, which include energy inputs, tool-material interactions, material compatibility, and performance outputs. We analyze the relationships between these characteristics by constructing a dataset of over 50 process classes, which we use to train a variational autoencoder (VAE) model. This generative model encodes our dataset into a 2D latent space, where we can explore, select, and generate processes based on desired performances and retrieve the corresponding process characteristics. After verifying the dependencies derived from the VAE model match with existing knowledge on manufacturing processes, we demonstrate the usefulness of using the model to discover new potential manufacturing processes through three illustrative cases.