Computer-aided design is now the primary design tool, providing opportunities for improving project quality, allowing for in-depth analysis of the specific features of the solution. In the methodology, computer simulation applications were used. Computer simulation aims to reconstruct the course of the studied process from its mathematical model using a computer and to examine the influence of the environment (input signals) and the internal properties of the object (process parameters) on the characteristics of the object. In designing the shredder, in addition to the selection of structural features, it is also possible to perform strength and kinematic simulations, resulting in a higher quality of the target solution. The results of the simulation work presented in the paper indicate a wide range of possible applications - also in the field of food engineering and processing of polymers - eg shredder mechanisms. Particular attention has been paid to the reduction of energy consumed by the deformation of samples, eg by pre-compaction of sample before introduction to the working area of the shredder. It has been estimated that the gap between the rotating discs should be minimized. Establishing design guidelines has resulted in a number of concept designs.
In order to evaluate and improve the efficiency of the process of grinding, various investigations are conducted, based on the relevant research methodology. One of them is the method in which the crushed sample is subjected to single stroke loads. On this basis, the influence of the geometric features of the chipper system and the dynamic process on the efficiency of the grinding is determined. Charpy hammers instrument were used to perform these modifications so that the momentary force of the resistance could be recorded with varying sample alignment, blade geometry changes and others. In addition, it was proposed to use a super fast camera (up to 1200 fps) to record the deformation of the sample and its destruction, in order to interpretation the burdens there. Under such idealized conditions, a range of variables has been identified that significantly affect the reduction of energy demand during grinding.