CdCl₂ treatment is a crucial step in development of CdS/CdTe solar cells. Although this processing step has been used over a period of three decades, full understanding is not yet achieved. This paper reports the experimental evidence for improvement of composition of CdTe layers during CdCl₂ treatment. This investigation makes use of four selected analytical techniques; Photo-electro-chemical (PEC) cell, X-ray diffraction (XRD), Raman spectroscopy and Scanning electron microscopy (SEM). CdTe layers used were electroplated using three Cd precursors; CdSO₄, Cd(NO₃)₂ and CdCl₂. Results show the improvement of stoichiometry of CdTe layers during CdCl₂ treatment through chemical reaction between Cd from CdCl₂ and elemental Te that usually precipitate during CdTe growth, due to its natural behaviour. XRD and SEM results show that the low-temperature (~85 °C) electroplated CdTe layers consist of ~(20–60) nm size crystallites, but after CdCl₂ treatment, the layers show drastic recrystallisation with grains becoming a few microns in size. These CdCl₂ treated layers are then comparable to high temperature grown CdTe layers by the size of grains.

The attributes of electroplating as a low-cost, simple, scalable, and manufacturable semiconductor deposition technique for the fabrication of large-area and nanotechnology-based device applications are discussed. These strengths of electrodeposition are buttressed experimentally using techniques such as X-ray diffraction, ultraviolet-visible spectroscopy, scanning electron microscopy, atomic force microscopy, energy-dispersive X-ray spectroscopy, and photoelectrochemical cell studies. Based on the results of structural, morphological, compositional, optical, and electronic properties evaluated, it is evident that electroplating possesses the capabilities of producing high-quality semiconductors usable for producing excellent devices. In this paper we will describe the progress of electroplating techniques mainly for the deposition of semiconductor thin film materials and their treatment processes, and fabrication of solar cells.

Current solar cells under research and development utilise mainly one absorber layer limiting the photon harvesting capabilities. In order to develop next generation solar cells, research should move towards effective photon harvesting methods utilising low-cost solar energy materials. This will lead to reduce the $W⁻¹ figure for direct solar energy conversion to electrical energy. In this work, a graded bandgap solar cell has been designed to absorb all photons from the UV, visible and IR regions. In addition, impurity PV effect and impact ionisation have been incorporated to enhance charge carrier creation within the same device. This new design has been experimentally tested using the most researched MOCVD grown GaAs/AlGaAs system, in order to confirm its validity. Devices with high V_oc ~ 1175 mV and the highest possible FF ~ (0.85–0.87) have been produced, increasing the conversion efficiency to ~20% within only two growth runs. These devices were also experimentally tested for the existence of impurity PV effect and impact ionisation. The devices are PV active in complete darkness producing over 800 mV, V_oc indicating the harvesting of IR radiation from the surroundings through impurity PV effect. The quantum efficiency measurements show over 140% signal confirming the contribution to PV action from impact ionisation. Since the concept is successfully proven, the low-cost and scalable electrodeposited semiconducting layers are used to produce graded bandgap solar cell structures. The utilisation of nano- and micro-rod type materials in graded bandgap devices are also presented and discussed in this paper. Preliminary work on glass/FTO/n-ZnS/n-CdS/n-CdTe/Au graded bandgap devices show 10%–12% efficient devices indicating extremely high J_sc values ~48 mA·cm⁻², showing the high potential of these devices in achieving higher efficiencies. The detailed results on these low-cost and novel graded bandgap devices are presented in a separate publication.

Deposition of cadmium telluride (CdTe) from cadmium chloride (CdCl₂) and tellurium oxide has been achieved by electroplating technique using two-electrode configuration. Cyclic voltammetry shows that near-stoichiometric CdTe is achievable between 1330 and 1400 mV deposition voltage range. The layers grown were characterised using X-ray diffraction (XRD), UV–Visible spectrophotometry, scanning electron microscopy (SEM), energy-dispersive X-ray analysis (EDX), photoelectrochemical (PEC) cell and DC conductivity measurements. The XRD shows that the electrodeposited CdTe layer is polycrystalline in nature. The UV–Visible spectrophotometry shows that the bandgap of both as-deposited and heat-treated CdTe films are in the range of (1.44–1.46) eV. The SEM shows grain growth after CdCl₂ treatment, while, the EDX shows the effect of growth voltage on the atomic composition of CdTe layers. The PEC results show that both p- and n-type CdTe can be electrodeposited and the DC conductivity reveals that the high resistivity is at the inversion growth voltage (V_i) for the as-deposited and CdCl₂ treated layers.

Thin film solar cells based on CdS/CdTe hetero-structure has shown a drastic improvement changing from 16.5 to 22.1% efficiency during a short period of time from ~2013 to ~2016. This has happened in the industrial environment and the open research in this field has stagnated over a period of two decades prior to ~2013. Most of the issues of this hetero-structure were not clear to the photovoltaic (PV) community and research efforts should be directed to unravel its complex nature. Issues related to materials, post-growth treatment, chemical etching prior to metallisation and associated device physics are the main areas needing deeper understanding in order to further develop this device. After a comprehensive research programme in both academia and in industry on these materials, surfaces and interfaces and fully fabricated devices over a period of over three decades by the main author, the current knowledge as understood today, on all above mentioned complex issues are presented in this paper. Full understanding of this structure will enable PV developers to further improve the conversion efficiency beyond 22.1% for CdS/CdTe based solar cells.