Department of Material Processing, Metallurgy, Mechanical Engineering and Materials Processing Institute, Nosov Magnitogorsk State Technical University, 455000 Magnitogorsk, Russia
Dr. Marina Polyakova
Department of Material Processing, Metallurgy, Mechanical Engineering and Materials Processing Institute, Nosov Magnitogorsk State Technical University, 455000 Magnitogorsk, Russia
A novel high silicon austempered (AHS) steel has been studied in this work. The effect of different austenitizing temperatures, in full austenitic and biphasic regime, on the final microstructure was investigated. Specimens were austenitized at 780 °C, 830 °C, 850 °C and 900 °C for 30 min and held isothermally at 350 °C for 30 min. A second heat treatment route was performed which consisted of austenitizing at 900 °C for 30 min and austempering at 300 °C, 350 °C and 400 °C for 30 min. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) have been used to evaluate the microstructural evolution. These techniques revealed that the microstructures were composed of carbide-free bainite, ferrite, martensite and retained austenite (RA) in different volume fractions (Vγ). An aqueous borate buffer solution with 0.3 M H3BO3 and 0.075 M Na2B4O7∂10H2O (pH = 8.4) was used for corrosion tests in order to evaluate the influence of the different volume fractions of retained austenite on the corrosion properties of the specimens. The results showed that when increasing the austenitization temperatures, the volume fractions of retained austenite reached a maximum value at 850 °C, and decrease at higher temperatures. The corrosion properties were investigated after 30 min and 24 h immersion by means of potentiodynamic polarization (after 30 min) and electrochemical impedance spectroscopy (after both 30 min and 24 h) tests. The corrosion resistance of the samples increased with increases in the volume fraction of retained austenite due to lower amounts of residual stresses.
High Silicon Austempered steels (AHSS) are materials of great interest due to their excellent combination of high strength, ductility, toughness, and limited costs. These steel grades are characterized by a microstructure consisting of ferrite and bainite, accompanied by a high quantity retained austenite (RA). The aim of this study is to analyze the effect of an innovative heat treatment, consisting of intercritical annealing at 780 °C and austempering at 400 °C for 30 min, on the microstructure and mechanical properties of a novel high silicon steel (0.43C-3.26Si-2.72Mn wt.%). The microstructure was characterized by optical and electron microscopy and XRD analysis. Hardness and tensile tests were performed. A multiphase ferritic-martensitic microstructure was obtained. A hardness of 426 HV and a tensile strength of 1650 MPa were measured, with an elongation of 4.5%. The results were compared with those ones obtained with annealing and Q&T treatments.
Attention focuses on means of increasing the strength of steel wire, without loss of plasticity. A fundamentally new continuous method of free extension in bent uniform channels permits the formation...
The continuous method of wire deformation nanostructuring is developed on the basis of simultaneous applying of tension deformation by drawing, bending deformation when going through the system of rolls and torsional deformation on a continuously moving wire. The patent for an invention of the Russian Federation patent office is got. The efficiency estimation of the developed continuous method of deformation nanostructuring was carried out using wire made of medium and high-carbon steels containing 0.2 and 0.75 % C. The wire processed by this method has a uniform ultra-fine grain structure across the cross-section without internal discontinuities that indicates the possibility of combining different deformation schemes for achieving this type of structure in wire. Not only increasing strength properties of carbon steel wire is achieved after this method but increasing plastic properties occurs at the same time.
One of the requirements of the modern materials market is the stable balance between the manufacturer and customer interests. However in order to improve the competitive edge the manufacturer should be able to adapt well to the changing market conditions. This feature is especially important when the manufacturer only starts producing the products with improved consumer properties. The article is concerned with the concept of real-time technological adjustment of quality ratings to external impact and the development of the new combined method of carbon wire plastic deformation resulting in improving its mechanical properties is given as an example. The proposed concept is based on the principle of complex technological systems generation on the basis of precedent selection as well as on the application of vertical and horizontal adaptation. The authors show the results of complex theoretical and experimental investigation of various technological operations influence of the developed method on formation of the wire mechanical characteristics.
It is a well-known fact that to manufacture an automobile tire more than 200 different materials are used, including high-carbon steel wire. In order to withstand the affecting forces, the tire tread is reinforced with steel wire or other products such as ropes or strands. These ropes are called steel cord. Steel cord can be of different constructions. To ensure a good adhesive bond between the rubber of the tire and the steel cord, the cord is either brass-plated or bronzed. The reason brass or bronze is used is because copper, which is a part of these alloys, makes a high-strength chemical composition with sulfur in rubber. For steel cord, the high carbon steel is usually used at 0.70–0.95% C. This amount of carbon ensures the high strength of the steel cord. This kind of high-quality, unalloyed steel has a pearlitic structure which is designed for multi-pass drawing. To ensure the specified technical characteristics, modern metal reinforcing materials for automobile tires, metal cord and bead wire, must withstand, first of all, a high breaking load with a minimum running meter weight. At present, reinforcing materials of the strength range 2800–3200 MPa are increasingly used, the manufacture of which requires high-strength wire. The production of such wire requires the use of a workpiece with high carbon content, changing the drawing regimes, patenting, and other operations. At the same time, it is necessary to achieve a reduction in the cost of wire manufacturing. In this context, the development and implementation of competitive processes for the manufacture of high-quality, high-strength wire as a reinforcing material for automobile tires is an urgent task.