The “factory-in-a-box” concept involves assembling production modules (i.e., factories) in containers and transporting the containers to different customer locations. Such a concept could be highly effective during emergencies, when there is an urgent demand for products (e.g., the COVID-19 pandemic). The “factory-in-a-box” planning problem can be divided into two sub-problems. The first sub-problem deals with the assignment of raw materials to suppliers, sub-assembly decomposition, assignment of sub-assembly modules to manufacturers, and assignment of tasks to manufacturers. The second sub-problem focuses on the transport of sub-assembly modules between suppliers and manufacturers by assigning vehicles to locations, deciding the order of visits for suppliers, manufacturers, and customers, and selecting the appropriate routes within the transportation network. This study addresses the second sub-problem, which resembles the vehicle routing problem, by developing an optimization model and solution algorithms in order to optimize the “factory-in-a-box” supply chain. A mixed-integer linear programming model, which aims to minimize the total cost of the “factory-in-a-box” supply chain, is presented in this study. CPLEX is used to solve the model to the global optimality, while four metaheuristic algorithms, including the Evolutionary Algorithm, Variable Neighborhood Search, Tabu Search, and Simulated Annealing, are employed to solve the model for large-scale problem instances. A set of numerical experiments, conducted for a case study of “factory-in-a-box”, demonstrate that the Evolutionary Algorithm outperforms the other metaheuristic algorithms developed for the model. Some managerial insights are outlined in the numerical experiments as well.

Liner shipping is a vital component of the world trade. Liner shipping companies usually operate fixed routes and announce their schedules. However, disruptions in sea and/or at ports affect the planned vessel schedules. Moreover, some liner shipping routes pass through the areas, designated by the International Maritime Organization (IMO) as emission control areas (ECAs). IMO imposes restrictions on the type of fuel that can be used by vessels within ECAs. The vessel schedule recovery problem becomes more complex when disruptions occur at such liner shipping routes, as liner shipping companies must comply with the IMO regulations. This study presents a novel mixed-integer nonlinear mathematical model for the green vessel schedule recovery problem, which considers two recovery strategies, including vessel sailing speed adjustment and port skipping. The objective aims to minimize the total profit loss, endured by a given liner shipping company due to disruptions in the planned operations. The nonlinear model is linearized and solved using CPLEX. A number of computational experiments are conducted for the liner shipping route, passing through ECAs. Important managerial insights reveal that the proposed methodology can assist liner shipping companies with efficient vessel schedule recovery, minimize the monetary losses due to disruptions in vessel schedules, and improve energy efficiency as well as environmental sustainability.